2006 CFMOTO CF500 / CF500-A Service Manual

Complete service information, diagnostic procedures, and repair guidance for your Chunfeng ATV.

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Document Details

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Document Number / Seller:
27138 / Patricia Harris
File Size:
19.86 MB
File Type:
PDF
Language:
English
Pages:
402
Printable:
Yes
Category:
UTV
Last updated / verified
Mar 29, 2025

Models Covered & Key Technical Specifications

Reference-Grade Specification Manual: UTV Precision ATV Mastery: CFMOTO CF500 CF500-A (2006) Technical-Repository

Year-Coverage: 2006 // Specification-Class: All Terrain Vehicle Logic // Procedure-Type: Repair Data.

Performance-Element Operational-Logic Framework
Technical Resolution Data: 493ml establishes the engine displacement capacity. Architecture
Specific Temperature Range: For engine operation, 10W/40 viscosity rating is recommended. Framework
Essential Power Rating: 24kW/7000 rpm signifies the maximum engine power output Threshold. Threshold
Advanced Cooling Capacity: Closed coolant circulation manages thermal distribution Requirements. Logic
Core Gearing Performance: Automatic (CVT) + Parking & Gear shifting enables operational flexibility Parameters. Logic
Essential Ignition Timing: CDI Magneto ignition/BTDC10°1500r/min defines the spark advance Baseline.

Professional Workshop Service Manual & Technical Specifications

Reference-Grade Specification Manual: UTV Precision ATV Mastery: CFMOTO CF500 CF500-A (2006) Technical-Repository

Year-Coverage: 2006 // Specification-Class: All Terrain Vehicle Logic // Procedure-Type: Repair Data.

TOP Performance-Element Operational-Logic Framework
Technical Resolution Data: 493ml establishes the engine displacement capacity. Architecture
Specific Temperature Range: For engine operation, 10W/40 viscosity rating is recommended. Framework
Essential Power Rating: 24kW/7000 rpm signifies the maximum engine power output Threshold. Threshold
Advanced Cooling Capacity: Closed coolant circulation manages thermal distribution Requirements. Logic
Core Gearing Performance: Automatic (CVT) + Parking & Gear shifting enables operational flexibility Parameters. Logic
Essential Ignition Timing: CDI Magneto ignition/BTDC10°1500r/min defines the spark advance Baseline.

Major sections focus on Engine Overhaul, Vehicle Body components, and Electrical System diagnostics. This manual provides a Complete overview of all systems and procedures, detailing everything from routine maintenance to complex repairs. It includes essential data for proper vehicle upkeep and troubleshooting.

Torque Statement: This manual documents torque specifications for various engine and chassis components to ensure proper cyclic stress resistance.

Engine Systems Overview

This section details the disassembly, inspection, and assembly procedures for critical engine components, including the cylinder head, pistons, and crankshaft. It provides specific instructions for maintaining optimal engine performance and longevity.

Chassis and Drivetrain Maintenance

Guidance is provided for the maintenance and repair of the vehicle's chassis, suspension, and drivetrain. This includes procedures for wheel alignment, brake system service, and CVT system adjustments.

Electrical System Diagnostics

Coverage extends to the vehicle's electrical system, offering troubleshooting steps for the ignition, lighting, and charging systems. Detailed diagrams and component specifications are included to aid in diagnosis.

FAQ

Assess the **critical** calibration settings for optimal performance? keyboard_arrow_down

1300±100r/min is the specified idle speed for this model.

What components have **required** clearance measurements documented? keyboard_arrow_down

0.05-0.10mm is the IN valve clearance, and 0.17-0.22mm is the EX valve clearance, as detailed on page 141.

Confirm the **specified** torque specifications for major assemblies? keyboard_arrow_down

35-45 N·m is the specified torque for the Engine front upper mounting bolt, as listed on page 13.

Customer Reviews

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Reviews (4)

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New
This service manual is incredibly detailed and easy to follow. The troubleshooting section helped me diagnose an issue quickly. The download process was smooth, and I received the link almost instantly! Highly recommend for any CF500 owner.
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The manual is thorough and well-organized, making maintenance a breeze. Support was very responsive when I had questions, and the download was hassle-free. Definitely worth the investment!
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New
i have idling issues with my quad it shuts down on its own for no reason it wont stay going.but will start every time after.whats up. concerned owner.i have a cf moto 500.
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New
We downloaded the parts manual and service manual for the xy 500 l-p and only got the parts, no service included for the wiring stuff. Can you help us out with that