Komatsu WA400-1 Wheel Loader Shop Manual

Troubleshooting, parts diagrams, and service data for Komatsu WA400-1 wheel loaders, including engine, power train, and hydraulics. Publication C4085-91017.

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Document Details

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Document Number / Seller:
27242 / Ashley Crawford
File Size:
95.24 MB
File Type:
ZIP
Language:
English
Pages:
775+
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Dec 15, 2025

Models Covered & Key Technical Specifications

Professional Diagnostic Wiring Manual: Wheel Loader Shop-Grade Manual for Komatsu WA400-1 Wheel Loaders Parts-Reference

Machine-Range: WA400-1, WA400 / Komatsu Limited (1990-2005) // Coverage-Scope: Complete for all models and serial numbers // Assembly-Group: Transmission, Engine, Hydraulics, Steering

  • Published Native Resolution: 1920 x 1080 provides the optimal viewing experience for complex diagrams.
  • Specific Clamp Forces: For precise assembly, 30 Nm establishes the standard tightening torque for critical components.
  • Integral Fluid Levels: For optimal lubrication, 25 L denotes the total system capacity.
  • Operational Wattage Specs: The hydraulic pump requires 75 kW to deliver sufficient flow for all functions.
  • Established Cold Start Limits: For reliable operation in low temperatures, the engine is designed to start at -20°C.
  • Authorized Scan Resolution: 600 dpi ensures clarity for all diagnostic trouble codes and system readouts.

Professional Workshop Service Manual & Technical Specifications

Professional Diagnostic Wiring Manual: Wheel Loader Shop-Grade Manual for Komatsu WA400-1 Wheel Loaders Parts-Reference

Machine-Range: WA400-1, WA400 / Komatsu Limited (1990-2005) // Coverage-Scope: Complete for all models and serial numbers // Assembly-Group: Transmission, Engine, Hydraulics, Steering

Assessment-Parameter System-Path Validation-Data
Overall Weight Chassis 17,840 kg
Max. Bucket Capacity Work Equipment 3.1 m³
Max. Travel Speed Drivetrain 11.9 km/h
Engine Power SA6D110-1 197 HP
Max. Traction Force Drivetrain 16,000 kg

Technical units are distributed across the following major sections:

Engine Section

This section details the engine's structure, function, testing, adjustment, disassembly, and assembly. It includes specifications and diagrams for the Komatsu SA6D110-1 engine.

Power Train Section

Covers the structure and function of the power train, including the torque converter, transmission, and transfer systems. Testing and adjustment procedures are also provided.

Steering System Section

Explains the components and operation of the steering system, including testing and adjustment procedures.

Brake and Air System Section

Documents the structure, function, testing, and adjustment of the brake and air systems.

Hydraulic System

This manual documents torque specifications for critical hydraulic components to ensure proper vibration dampening and system integrity.

Others

Includes information on the gear pump and other miscellaneous components and systems.

This shop manual provides essential information for the maintenance and repair of the Komatsu WA400-1 wheel loader.

FAQ

What are the **proper** clearance measurements for engine components? keyboard_arrow_down

0.25 mm for intake valves and 0.45 mm for exhaust valves (cold) are the specified clearance measurements for the engine's valve train.

Specify the **standard** torque specifications for critical fasteners. keyboard_arrow_down

For M10 bolts with a width across flats of 14 mm, the standard tightening torque is 65.7 ± 6.8 Nm.

What is the **necessary** safety precautions when working with hydraulic systems? keyboard_arrow_down

Always depressurize the hydraulic system before disconnecting any lines to prevent accidental discharge of high-pressure fluid.

Calculate the **recommended** lubrication requirements for the transmission. keyboard_arrow_down

47 L of SAE 10W oil is the recommended transmission lubrication capacity, as detailed on page 773.

Customer Reviews

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Reviews (5)

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Rated 4 out of 5 stars
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I appreciate how thorough this manual is. It has helped me with various repairs and adjustments on my WA400 loader. The download process was seamless, and I got my link right away. Fantastic service!
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The manual is comprehensive and easy to navigate. I had a question regarding the engine section and the support team was quick to respond and very helpful. Highly recommend!
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This shop manual for the Komatsu WA400-1 is incredibly detailed and well-organized. It covers everything from maintenance to assembly, making it a must-have for any operator. The download was smooth and I received the link almost immediately!
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Rated 5 out of 5 stars