Komatsu WA400-1 Wheel Loader Shop Manual

Troubleshooting, parts diagrams, and service data for Komatsu WA400-1 wheel loaders, including engine, power train, and hydraulics. Publication C4085-91017.

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Document Details

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Document Number / Seller:
27242 / Ashley Crawford
File Size:
95.24 MB
File Type:
ZIP
Language:
English
Pages:
775+
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Mar 14, 2026

Models Covered & Key Technical Specifications

Professional Diagnostic Wiring Manual: Wheel Loader Shop-Grade Manual for Komatsu WA400-1 Wheel Loaders Parts-Reference Machine-Range: WA400-1, WA400 / Komatsu Limited (1990-2005) // Coverage-Scope: Complete for all models and serial numbers // Assembly-Group: Transmission, Engine, Hydraulics, Steering

  • Published Native Resolution: 1920 x 1080 provides the optimal viewing experience for complex diagrams.
  • Specific Clamp Forces: For precise assembly, 30 Nm establishes the standard tightening torque for critical components.
  • Integral Fluid Levels: For optimal lubrication, 25 L denotes the total system capacity.
  • Operational Wattage Specs: The hydraulic pump requires 75 kW to deliver sufficient flow for all functions.
  • Established Cold Start Limits: For reliable operation in low temperatures, the engine is designed to start at -20°C.
  • Authorized Scan Resolution: 600 dpi ensures clarity for all diagnostic trouble codes and system readouts.

Manual Description & Preview

Professional Diagnostic Wiring Manual: Wheel Loader Shop-Grade Manual for Komatsu WA400-1 Wheel Loaders Parts-Reference

Machine-Range: WA400-1, WA400 / Komatsu Limited (1990-2005) // Coverage-Scope: Complete for all models and serial numbers // Assembly-Group: Transmission, Engine, Hydraulics, Steering

Assessment-Parameter System-Path Validation-Data
Overall Weight Chassis 17,840 kg
Max. Bucket Capacity Work Equipment 3.1 m³
Max. Travel Speed Drivetrain 11.9 km/h
Engine Power SA6D110-1 197 HP
Max. Traction Force Drivetrain 16,000 kg

Technical units are distributed across the following major sections:

Engine Section

This section details the engine's structure, function, testing, adjustment, disassembly, and assembly. It includes specifications and diagrams for the Komatsu SA6D110-1 engine.

Power Train Section

Covers the structure and function of the power train, including the torque converter, transmission, and transfer systems. Testing and adjustment procedures are also provided.

Steering System Section

Explains the components and operation of the steering system, including testing and adjustment procedures.

Brake and Air System Section

Documents the structure, function, testing, and adjustment of the brake and air systems.

Hydraulic System

This manual documents torque specifications for critical hydraulic components to ensure proper vibration dampening and system integrity.

Others

Includes information on the gear pump and other miscellaneous components and systems.

This shop manual provides essential information for the maintenance and repair of the Komatsu WA400-1 wheel loader.

FAQ

What main systems are detailed within the Komatsu WA400-1 technical shop manual? keyboard_arrow_down

Document covers the structure, function, and assembly of major machine groups including the engine, power train, steering, brakes, work equipment, and electrical systems.

Is there a reference available for oil and coolant quantities within the documentation? keyboard_arrow_down

General section contains a dedicated table of oil and coolant quantities for standard maintenance planning. This reference supports the identification of system capacities without providing procedural instructions.

Are there standard tightening torque charts provided for various bolt and nut sizes? keyboard_arrow_down

Manual includes comprehensive tables that list standard tightening torques for bolts and nuts based on thread diameter and width across the flats. These charts provide the necessary reference data for assembly activities.

Which section contains the exploded views and structure references for the wheel loader components? keyboard_arrow_down

Each major group chapter throughout the manual includes dedicated structure and function sections that provide clear diagrams and internal views of the assembly components.

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