2002 Dodge Caravan repair manual

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2002 Dodge Caravan repair manual Preview image 1
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  • File Size: 78.91 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 1.62 Minutes
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Models Covered in this Manual

Caravan / Dodge Chrysler

  • Dodge Caravan SE
  • Dodge Caravan Sport
  • Dodge Caravan eX
  • Dodge Caravan eXt
  • Dodge Grand Caravan Sport
  • Dodge Grand Caravan eX
  • Dodge Grand Caravan eXt

Production year(s): 2002

Product Information

Table of Contents

IN. Introduction

  1. Body Code Plate

    • Description
    • Interpretation
  2. Fastener Identification

    • Description
    • Specifications
  3. Torque References

    • Description
    • Standard Torque Values
  4. Vehicle Identification Number

    • Description
    • Interpretation
  5. Vehicle Safety Certification Label

    • Description
  6. Component and System Index

    • Description
  7. Metric System

    • Description
  8. Conversion

    • Description
  9. International Symbols

    • Description
  10. Abbreviations

    • Description
  11. Heat and Noise Insulation

    • Description

0. Lubrication & Maintenance

  1. Maintenance Schedules

    • Description
    • Service Intervals
  2. Fluid Types and Capacities

    • Engine Oil
    • Transmission Fluid
    • Coolant
    • Brake Fluid
  3. Lubrication Points

    • Description
    • Locations
  4. Maintenance Procedures

    • Steps for Regular Maintenance
    • Tools and Equipment

1. Front Suspension

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

2. Rear Suspension

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

3. Driveline/Axle

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

4. Brakes

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

5. Clutch

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

6. Cooling

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

7. Cooling - 2.5L Turbo Diesel

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

8. Electrical

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

9. Engines

  1. Engine Components and Function

    • Overview of Engine Systems
  2. Diagnosis and Testing

    • Procedures
    • Tools Required
  3. Removal and Installation

    • Engine
    • Engine Components
  4. Disassembly and Assembly

    • Steps for Each Component

10. Exhaust System

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

11. Frames

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

12. Fuel System

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

13. Emissions Control System

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

14. Heating & Air Conditioning

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

15. Emissions Control 2.5L Turbo Diesel

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

16. Emissions Control (Export)

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

17. Instruments/Clusters

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

18. Lighting

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

19. Power Systems

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

20. Restraints

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

21. Speed Control System

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

22. Transmission/Transaxle

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

23. Wheels/Tires

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

24. Wiper/Washers

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

25. Wiring

  1. Description and Operation

    • Components
    • Functionality
  2. Wiring Diagrams

    • Detailed Diagrams
  3. Inspection and Diagnosis

    • Procedures
    • Common Issues
  4. Repair Procedures

    • Steps for Repairs

26. Body & Frame

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

27. Heating & Air Conditioning

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

28. Emissions Control 2.5L Turbo Diesel (Export)

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

29. Engine Control System

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

30. Message Systems

  1. Description and Operation

    • Components
    • Functionality
  2. Inspection and Diagnosis

    • Procedures
    • Common Issues
  3. Removal and Installation

    • Components
    • Tools Required
  4. Disassembly and Assembly

    • Steps for Each Component

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