2002 Dodge Caravan Repair Manual
Technician-level documentation for the 2002 Dodge Caravan, covering all models and variations. Documents engine, transmission, brakes, suspension, and electrical systems. PN 04507248aa.
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Dodge Models Covered & Key Technical Specifications
Models: Dodge Caravan, Chrysler Town & Country, Chrysler Voyager, Chrysler Grand Voyager
Sub-models / Variants: FWD, AWD, Short Wheel Base, Long Wheel Base, 3-Speed Automatic Transaxle, 4-Speed Electronic Automatic Transaxle, 5-Speed Manual Transaxle
Build Years: 2002
Technical Data:
- Engine Options: 2.4L 16-Valve DOHC, 3.3L SMPI V6, 3.8L SMPI V6, 3.3L Ethanol Flexible Fuel, 2.5L 16-Valve Turbo Diesel
- Cooling System Capacity: 10.7 L (2.4L), 12.6 L (3.3L/3.8L without auxiliary heater), 15.4 L (3.3L/3.8L with auxiliary heater)
- Automatic Transaxle Fill (31TH/41TE): 8.6 L / 9.2 L (Overhaul fill)
- Manual Transaxle (T850) Oil Capacity: 2.4–2.7 L
- Wheel Mounting Nut Torque: 135 N·m (100 ft. lbs.)
- Front Hub And Bearing Mounting Bolt Torque: 65 N·m (45 ft. lbs.)
- Front Hub/Axle Nut Torque: 244 N·m (180 ft. lbs.)
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2002 Dodge Caravan and Chrysler Town & Country Factory Service Documentation
- Covers 2002 Dodge Caravan and Chrysler Town & Country, Voyager, and Grand Voyager models, including FWD, AWD, and short/long wheelbase variants
- Official DaimlerChrysler OEM factory service publication, documenting engine, suspension, drivetrain, and electrical systems
- Contains 47 high-detail exploded-view diagrams and 51 critical torque specification tables for chassis and drivetrain maintenance
- Accessible from your device as soon as the order is placed
- OCR text layer lets you jump to a torque spec by keyword
- This 100-page edition provides the exact service procedures and factory-standard torque settings required for the 2002 platform launch build
Component Documentation Scope
The 2002 Dodge Caravan service manual details the technical specifications and component identification necessary for servicing the front and rear suspension, half shafts, and cooling systems. Major sections describe the MacPherson strut front suspension, multi-leaf and mono-leaf rear leaf spring configurations, and the differences between FWD and AWD drivetrain architectures. Documented procedures provide information for hub and bearing assembly replacement, stabilizer bar servicing, and track bar adjustments. Specific sections provide instructions for cooling system maintenance, including fluid capacities and proper antifreeze types for aluminum engine components.
Specification and Reference Highlights
Technical data is provided for all major fasteners to ensure the 2002 Dodge Caravan is serviced within factory parameters. Front strut-to-knuckle bolts are specified at 81 N·m (60 ft. lbs.) plus a 90-degree turn. Rear hub and bearing bolts are documented at 129 N·m (95 ft. lbs.). Power steering system capacity is listed at 1.2 L (2.5 pts). Valve clearance for the intake is listed at 0.11–0.20 mm in the cylinder head specification table. The Suzuki-based or similar transmission fluid capacity is documented at 8.6–9.2 L for overhaul. Fuel system requirements for ethanol-capable engines are documented alongside diesel cooling system capacities of 13.8 L for turbo diesel models with auxiliary heaters. Reference only — always consult a certified technician before performing service on this equipment. This 100-page Dodge Caravan technical manual covers the 2002 model year, documenting engine, chassis, and drivetrain systems for the FWD and AWD variants of the Dodge and Chrysler platforms.
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