Caravan / Dodge Chrysler
- Dodge Caravan SE
- Dodge Caravan Sport
- Dodge Caravan eX
- Dodge Caravan eXt
- Dodge Grand Caravan Sport
- Dodge Grand Caravan eX
- Dodge Grand Caravan eXt
Production year(s): 2002
2002 Dodge Caravan repair manual
Models covered in this manual:
File specifications
File type: ZIP
Language: English
Printable: Yes
Estimated download time: 1.62 Minutes
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Product Information
Table of Contents
IN. Introduction
-
Body Code Plate
- Description
- Interpretation
-
Fastener Identification
- Description
- Specifications
-
Torque References
- Description
- Standard Torque Values
-
Vehicle Identification Number
- Description
- Interpretation
-
Vehicle Safety Certification Label
- Description
-
Component and System Index
- Description
-
Metric System
- Description
-
Conversion
- Description
-
International Symbols
- Description
-
Abbreviations
- Description
-
Heat and Noise Insulation
- Description
0. Lubrication & Maintenance
-
Maintenance Schedules
- Description
- Service Intervals
-
Fluid Types and Capacities
- Engine Oil
- Transmission Fluid
- Coolant
- Brake Fluid
-
Lubrication Points
- Description
- Locations
-
Maintenance Procedures
- Steps for Regular Maintenance
- Tools and Equipment
1. Front Suspension
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
2. Rear Suspension
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
3. Driveline/Axle
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
4. Brakes
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
5. Clutch
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
6. Cooling
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
7. Cooling - 2.5L Turbo Diesel
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
8. Electrical
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
9. Engines
-
Engine Components and Function
- Overview of Engine Systems
-
Diagnosis and Testing
- Procedures
- Tools Required
-
Removal and Installation
- Engine
- Engine Components
-
Disassembly and Assembly
- Steps for Each Component
10. Exhaust System
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
11. Frames
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
12. Fuel System
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
13. Emissions Control System
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
14. Heating & Air Conditioning
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
15. Emissions Control 2.5L Turbo Diesel
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
16. Emissions Control (Export)
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
17. Instruments/Clusters
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
18. Lighting
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
19. Power Systems
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
20. Restraints
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
21. Speed Control System
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
22. Transmission/Transaxle
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
23. Wheels/Tires
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
24. Wiper/Washers
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
25. Wiring
-
Description and Operation
- Components
- Functionality
-
Wiring Diagrams
- Detailed Diagrams
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Repair Procedures
- Steps for Repairs
26. Body & Frame
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
27. Heating & Air Conditioning
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
28. Emissions Control 2.5L Turbo Diesel (Export)
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
29. Engine Control System
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
30. Message Systems
-
Description and Operation
- Components
- Functionality
-
Inspection and Diagnosis
- Procedures
- Common Issues
-
Removal and Installation
- Components
- Tools Required
-
Disassembly and Assembly
- Steps for Each Component
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