2002 Dodge Caravan Repair Manual

Technician-level documentation for the 2002 Dodge Caravan, covering all models and variations. Documents engine, transmission, brakes, suspension, and electrical systems. PN 04507248aa.

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Document Details

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Document Number / Seller:
27322 / Joseph Young
File Size:
78.91 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Van
Last updated / verified
Aug 6, 2025

Models Covered & Key Technical Specifications

2002 Dodge Caravan Repair Manual Operational Workshop Parts Manual: Van Dodge Caravan manual. Year: 2002 Factory-Standards | Series Binder.

  • Documented Working Temperature: -30°F
  • Technical Print Rate: Not specified
  • Universal Unit Dimensions: Not specified
  • Core Bolt Torques: 244 Nm
  • Rated Displacement Data: 3.3L
  • Principal Thermal Envelope: 10.7 L

Professional Workshop Service Manual & Technical Specifications

Operational Workshop Parts Manual: Van Dodge Caravan manual. Year: 2002 Factory-Standards

Technical-Scope: Front Suspension & Brakes // Assembly-Group: Wheel Alignment / Power Train Logic // Technical-Scope: Engine Cooling & Fuel System. Assessment-Element System-Path Logic
Front Suspension MacPherson Strut Suspension Geometry
Brake System Disc/Drum Brakes Hydraulic Control
Engine 2.4L 4-cyl MPI Fuel Delivery
Transmission Automatic Transaxle Fluid Specifications
Fuel System E-85 Capable Fuel Delivery
Rear Suspension Leaf Springs Load Bearing System

Featuring a modular arrangement of procedures, specifications, systems, and detailed tables, this manual provides a comprehensive overview of the Van Dodge Caravan's mechanical and electrical systems. The procedures cover essential maintenance tasks, while specifications offer critical data for ensuring correct assembly and function. System descriptions elucidate the workings of major vehicle components, aiding in diagnosis and repair. The accompanying table provides a quick reference for key specifications, and the introductury prose sets the stage for the detailed information that follows.

Drivetrain specifications are addressed in the front and rear suspension systems, detailing specifications for components like ball joints, control arms, and springs. Reassembly procedures are specified for the brake system, covering both disc and drum brake assemblies, including caliper and drum brake shoe servicing. Service intervals are documented for the engine and transmission, outlining fluid change schedules and component checks for optimal performance. Component locations are identified for key systems such as the steering knuckle, hub/bearing assemblies, and the stabilizer bar, aiding in precise identification during repairs. Service procedures are documented for the electrical system, including diagnostic routines for sensors and control modules to ensure proper functionality.

This manual documents torque specifications for critical suspension components to ensure proper rotational loosening prevention.

FAQ

Specify the **applicable** lubrication requirements for the front suspension system. keyboard_arrow_down

1 mm gap between the bushing flange and the spring eye is the specified requirement for the front suspension bushing installation.

What is the **exact** testing parameters for diagnosing potential issues with the brake system? keyboard_arrow_down

17 N·m (145 in. lbs.) is the specified torque for brake tube nuts when connecting them to the master cylinder ports.

Calculate the **specific** diagnostic procedures for the parking brake system. keyboard_arrow_down

35 N·m (26 ft. lbs.) is the torque specification for the caliper guide pin bolts when installing the rear disc brake caliper.

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Rated 5 out of 5 stars
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The email with the download link came through quickly and the manual is incredibly detailed. Highly recommend!