2004 Dodge Intrepid Service Manual

Complete shop manual for the 2004 Dodge Intrepid. Documents all systems, including extensive diagnostic procedures for various modules. Part number 05011315AB.

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Document Details

keyboard_arrow_down
Document Number / Seller:
27329 / Melissa Miller
File Size:
52.98 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Oct 24, 2025

Models Covered & Key Technical Specifications

Definitive Training Service Manual: Car Official-Issue Dodge Intrepid manual, 2004 repair guide Library-Master

Model-Portfolio: Intrepid / Dodge Chrysler // Serial-Range: 2004 // Model-Portfolio: Intrepid SE, SXT, ES, R/T Technical Specs Table: Assessment-Parameter Value Validation-Data
System Coverage 2003 Concorde, Intrepid, LHS, 300M Comprehensive
Diagnostic Steps 6 Basic Steps Verified
Airbag Module Type Occupant Restraint Controller (ORC) Advanced
Communication Protocol PCI Bus Standard
Diagnostic Tool Requirement DRBIII Essential
Software Version Varies by module Up-to-date

TOC Summary Block: The repository is divided into

  • Introduction
  • System Description and Functional Operation
  • Airbag System
  • Audio System
  • Body Control Module Prose Paragraphs:

    Airbag System Procedures

    Carefully requiring accurate diagnostic procedures for the Airbag system, this manual details the function and operation of the Occupant Restraint Controller (ORC) and associated components. It outlines the necessary steps for diagnosing faults, including specific DTCs and troubleshooting guides to ensure proper system function. The manual emphasizes safety precautions when working with airbag systems.

    Audio System Diagnostics

    This section provides comprehensive troubleshooting for the vehicle's audio system. It covers diagnostics for radios with and without external amplifiers, addressing issues such as speaker output shorts, internal failures, and communication problems. The manual details how to interpret DTCs and follow systematic testing procedures for accurate fault identification.

    Body Control Module Functionality

    The Body Control Module (BCM) is thoroughly documented, detailing its role in managing various vehicle functions and communicating over the PCI bus network. The manual explains the BCM's interface with other modules, its support for programmable features, and the required information flow for optimal system performance. It is crucial for understanding vehicle-wide system integration.

    Communication System Protocols

    Understanding the vehicle's communication network, primarily the PCI bus, is vital for diagnostics. This section explains how modules communicate, the importance of proper data transmission, and the diagnostic steps for identifying communication failures. The manual covers various 'no response' and 'communication failure' symptoms across multiple modules, offering systematic troubleshooting.

    Troubleshooting Procedures

    The manual systematically guides the technician through diagnostic procedures for various vehicle systems. It emphasizes the importance of following specific steps, utilizing diagnostic tools like the DRBIII, and referencing wiring diagrams and schematics for accurate repairs. The goal is to isolate problems efficiently and ensure proper vehicle operation.

Professional Workshop Service Manual & Technical Specifications

Definitive Training Service Manual: Car Official-Issue Dodge Intrepid manual, 2004 repair guide Library-Master

Model-Portfolio: Intrepid / Dodge Chrysler // Serial-Range: 2004 // Model-Portfolio: Intrepid SE, SXT, ES, R/T Technical Specs Table: Assessment-Parameter Value Validation-Data
System Coverage 2003 Concorde, Intrepid, LHS, 300M Comprehensive
Diagnostic Steps 6 Basic Steps Verified
Airbag Module Type Occupant Restraint Controller (ORC) Advanced
Communication Protocol PCI Bus Standard
Diagnostic Tool Requirement DRBIII Essential
Software Version Varies by module Up-to-date

TOC Summary Block: The repository is divided into

  • Introduction
  • System Description and Functional Operation
  • Airbag System
  • Audio System
  • Body Control Module Prose Paragraphs:

    Airbag System Procedures

    Carefully requiring accurate diagnostic procedures for the Airbag system, this manual details the function and operation of the Occupant Restraint Controller (ORC) and associated components. It outlines the necessary steps for diagnosing faults, including specific DTCs and troubleshooting guides to ensure proper system function. The manual emphasizes safety precautions when working with airbag systems.

    Audio System Diagnostics

    This section provides comprehensive troubleshooting for the vehicle's audio system. It covers diagnostics for radios with and without external amplifiers, addressing issues such as speaker output shorts, internal failures, and communication problems. The manual details how to interpret DTCs and follow systematic testing procedures for accurate fault identification.

    Body Control Module Functionality

    The Body Control Module (BCM) is thoroughly documented, detailing its role in managing various vehicle functions and communicating over the PCI bus network. The manual explains the BCM's interface with other modules, its support for programmable features, and the required information flow for optimal system performance. It is crucial for understanding vehicle-wide system integration.

    Communication System Protocols

    Understanding the vehicle's communication network, primarily the PCI bus, is vital for diagnostics. This section explains how modules communicate, the importance of proper data transmission, and the diagnostic steps for identifying communication failures. The manual covers various 'no response' and 'communication failure' symptoms across multiple modules, offering systematic troubleshooting.

    Troubleshooting Procedures

    The manual systematically guides the technician through diagnostic procedures for various vehicle systems. It emphasizes the importance of following specific steps, utilizing diagnostic tools like the DRBIII, and referencing wiring diagrams and schematics for accurate repairs. The goal is to isolate problems efficiently and ensure proper vehicle operation.

FAQ

What are the **proper** clearance measurements for the airbag system components? keyboard_arrow_down

Specific clearance measurements are not explicitly detailed for all airbag components in this general overview; however, the manual emphasizes maintaining safe distances from all airbags during servicing and following specific procedures to avoid accidental deployment.

Specify the **standard** torque specifications for critical airbag system fasteners. keyboard_arrow_down

8.5 Nm is the standard torque specification for the mounting bolts of the Occupant Restraint Controller (ORC) module, ensuring proper securement without over-tightening.

What is the **necessary** safety precaution before servicing the airbag system? keyboard_arrow_down

115 Volts is the maximum safe discharge voltage for the airbag system capacitor after disconnecting the battery, requiring a two-minute wait before servicing to prevent accidental deployment and potential injury.

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Reviews (4)

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This service manual is incredibly thorough. It covers everything I needed for my Dodge Intrepid. Highly recommend!
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I had a small issue with the download link, but customer support was fantastic. They responded quickly and resolved my issue with ease!
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Rated 4 out of 5 stars
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New
If you're looking to handle repairs yourself, this manual is a must-have. The troubleshooting section is especially helpful!