2002-2008 Yamaha Raptor 80, YFM80WP ATV Service Manual

This Yamaha Raptor 80 YFM80WP service manual covers 2002-2008 models. It provides essential data for maintenance and repairs, including exploded views and specifications. PN LIT-11616-15-38.

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Document Details

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Document Number / Seller:
27367 / Sarah Robinson
File Size:
30.73 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 13, 2025

Models Covered & Key Technical Specifications

Yamaha Raptor 80 (YFM80WP) (4EM-28197-22) 2002-2008 Original Primer | Series Suite.

  • Factory Shipping Weight: 95 kg
  • Essential Print Quality: 9.6:1
  • Key Assembly Torques: 23 kPa
  • Primary Adjustment Range: 1,537 mm
  • General Generation Capacity: 79 cc
  • Approved Form Factor: 0.6 ~ 0.7 mm

Manual Description & Preview

Definitive Diagnostic Field Manual: ATV Yamaha YFM80WP manual - 2002-2008 PDF Logic-Archive

ATV Focus: Yamaha YFM80WP Collection // Machine-Range: 2002-2008 / ATV Logic // Subsystem-Focus: Service & Repair Documentation.

TOP Performance-Element Rating Logic
Engineered Production Rate: 79 cc establishes the engine displacement capacity.
Defined Physical Specs: 1,537 mm defines the overall length of the ATV.
Standard Output Quality: 9.6:1 signifies the compression ratio for optimal combustion.
Principal Fill Levels: 20 kPa determines the recommended front tire pressure.
Advanced Assembly Gap: 0.6 ~ 0.7 mm sets the spark plug gap specification.
Primary Print Rate: 95 kg defines the maximum load capacity of the ATV.

Technical chapters are organized around:

  • Machine Identification: Covers VIN and model label details.
  • Specifications: Includes general and maintenance specifications for the ATV.
  • Periodic Checks and Adjustments: Outlines routine inspections and maintenance intervals.
  • Engine: Details engine components, carburetor, and related systems.
  • Chassis: Provides information on brakes, wheels, and suspension systems.
  • Electrical: Covers ignition, lighting, and charging systems.

This manual documents torque specifications for critical fasteners to ensure proper structural misalignment prevention.

FAQ

Assess the **critical** calibration settings keyboard_arrow_down

1,750 ~ 1,850 r/min is the specified engine idling speed for this model.

What components **required** clearance measurements keyboard_arrow_down

Valve clearance specifications are detailed, with measurements for both intake and exhaust valves.

Confirm the **specified** torque specifications keyboard_arrow_down

Torque specifications for cylinder head and engine fasteners are listed on page 85, ensuring proper assembly.

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