2005-2008 Yamaha Grizzly 80, YFM80GT ATV Service Manual

Yamaha Grizzly 80 YFM80GT 2005–2008 Service Manual Coverage

• Covers 2005–2008 Yamaha Grizzly 80 and YFM80GT ATVs, including chassis, engine, and electrical systems
• Official Yamaha publication P/N LIT-11616-18-47, first edition August 2004
• Contains 47 pages of service procedures, exploded-view diagrams, and technical specification tables
• File link appears in your order confirmation straight away
• OCR text layer lets you jump to a torque spec by keyword
• This official supplementary service manual is required for proper YFM80GT maintenance and must be used in conjunction with the base YFM80(D) and YFM80M service documents

Manual Organization and Scope

The 2005–2008 Yamaha Grizzly 80 service manual organizes maintenance and inspection data by chapter, detailing all primary systems. Chapters encompass machine identification, general specifications, periodic maintenance, engine mechanical, chassis adjustments, electrical component testing, and troubleshooting. The publication documents removal and installation sequences using clear illustrations and exploded-view part diagrams, ensuring the reader understands the correct order of operations for assembly.

Specification and Data Highlights

The technical data section provides comprehensive reference values for the YFM80GT, including tightening torque values, fluid capacities, and electrical resistance thresholds. Cylinder head bolt torque is documented at 10 Nm (7.2 ft-lb) for M6 bolts. Final gear case bearing retainer torque is specified at 80 Nm (58 ft-lb). The spark plug gap for the CR7HSA/NGK plug is listed at 0.6–0.7 mm. Intake vacuum is documented at 36.0 kPa. Reference only — always consult a certified technician before performing service on this equipment. what an OEM service publication covers

An official 47-page Yamaha OEM supplementary workshop manual covering the 2005–2008 Yamaha Grizzly 80, documenting engine, chassis, electrical, and specification data for the 2D31 model build.