1995-1999 Mitsubishi Eclipse Service Manual (P/N PWEE9616)

• Covers 1995–1999 Mitsubishi Eclipse, Galant, and Space Wagon models equipped with 4G63, 4G64, and GDI engine variants
• Original 100-page OEM publication (form number PWEE9616-A/B) featuring revisions from 1996 through 1999
• Contains 47 detailed exploded-view diagrams and 15 comprehensive torque-specification tables for engine assembly
• Establishes the technical baseline for 4G6 engine service, including timing belt tensioning, valve guide replacement, and cylinder head torque procedures

Engine Service and Component Documentation

This factory publication breaks down the mechanical disassembly and assembly of the 4G6-series engine family. It skips the filler. You get direct access to specialized systems, detailing exact factory specifications for the timing belt, rocker arms, camshafts, and cylinder head components. Extensive sections document the differences across the 4G63, 4G64, and Gasoline Direct Injection (GDI) variants. For shop technicians and engine builders, this provides the exact data required for internal overhauls and critical valvetrain maintenance.

Technical Reference and Specification Highlights

Component specifications are laid out in highly structured tables for quick identification and tolerance verification on the bench. For instance, intake valve clearance for the 4G63 SOHC is strictly defined at 0.02–0.05 mm. Cylinder head flatness across the 4G6-series demands a standard of less than 0.05 mm, with a hard service limit of 0.2 mm. You will also find lash adjuster leak-down times specified at 3–20 seconds per 1 mm to help pin down diagnostic issues. Working on internal engine components carries inherent risks of mechanical failure or physical injury if assembled improperly. Always rely on these original factory tolerances and follow standard shop safety practices during heavy engine work.