1989-1994 Komatsu PC10-7, PC15-3, PC20-7 Excavator Shop Manual

For PC10-7, PC15-3, PC20-7: diagnostics, service, and parts replacement procedures. Includes engine, chassis, hydraulic, and electrical system coverage.

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Document Details

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Document Number / Seller:
27582 / Rebecca Murphy
File Size:
12.21 MB
File Type:
PDF
Language:
English
Pages:
262
Printable:
Yes
Category:
Mini Excavator
Last updated / verified
Dec 27, 2025

Models Covered & Key Technical Specifications

Complete Shop Operator's Manual: Mini Excavator Komatsu PC10-7, PC15-3, PC20-7 Mini Excavator Shop Manual - Comprehensive Maintenance & Repair Procedures 1989-1994 Electrical-Reference

Komatsu PC10-7, PC15-3, PC20-7 (020P07) -- 1989-1994 Specialized Dossier Set | Resource Set.

  • Nominal Throughput Data: 2,675±50 rpm establishes the baseline engine speed for idle operation.
  • Principal Angular Speed: For optimal operation, 2,500 rpm defines the rated speed limit Framework.
  • Rated Package Size: The engine requires 20A to provide auxiliary power.
  • Calibrated Moment Values: The hydraulic pump requires 35 L for adequate lubrication and cooling.
  • Documented Fit Tolerances: The track frame assembly requires 298 mm for standard chassis configuration Benchmarks.
  • Design Speed Rating: The swing motor assembly requires 16.8 kg for proper operation Range.

Professional Workshop Service Manual & Technical Specifications

Complete Shop Operator's Manual: Mini Excavator Komatsu PC10-7, PC15-3, PC20-7 Mini Excavator Shop Manual - Comprehensive Maintenance & Repair Procedures 1989-1994 Electrical-Reference

System-Coverage: Komatsu PC10-7, PC15-3, PC20-7 (020P07) / Product-Line: Mini Excavator / 3D78N-1B, 3D84N-2K, 3D84N-2H Logic / Maintenance-Category: 1989-1994 Comprehensive Maintenance & Repair Procedures

Specification Technical-Path Framework
Engine Speed High Idle 2,675±50 rpm
Low Idle 900±50 rpm
Rated Speed 2,500 rpm
Exhaust Gas At sudden accel Bosch index 5.5
At high idle Bosch index 1.5
Intake Valve 0.20 mm
Exhaust Valve 0.20 mm
Compression SAE 30 oil 25 kg/cm³ (250 rpm)
Oil Pressure At low idling Min. 1.5 kg/cm³

Providing a structural breakdown of the operations detailed within this manual, covering essential machine systems and procedures. Effectively calling for the detailed technical information within, this document serves as a vital resource for any Komatsu mini excavator owner or technician.

Timing procedures are documented for engine timing operations, including setting the fuel injection pump and related components.

Technical notes are provided for troubleshooting common issues related to the hydraulic system, including control levers, pumps, and cylinders.

Quality checks are addressed for various components, such as valve clearance and engine oil pressure, ensuring proper machine function.

The Engine section documents detailed information on its structure, function, and maintenance.

The troubleshooting chapter addresses system-wide issues, offering guidance for electrical, hydraulic, and mechanical malfunctions.

This manual documents torque specifications for various components to ensure proper pressure slip prevention.

FAQ

Specify the **applicable** lubrication requirements for the swing motor assembly. keyboard_arrow_down

The Komatsu PC10-7 swing motor assembly requires 16.8 kg of Grease (G2-LI) for proper lubrication.

What is the **exact** testing parameters for engine oil pressure at high idling? keyboard_arrow_down

At high idling, the engine oil pressure must be between 3.0-3.5 kg/cm² (for PC10-7) or Min. 2.0 kg/cm² (for PC15-3).

Calculate the **specific** diagnostic procedures for a non-starting engine. keyboard_arrow_down

Diagnostic procedures for a non-starting engine involve checking the starting switch, fuse box, starting motor, and engine stop motor relays, as detailed in troubleshooting section C-1 on page 20-50 and beyond.

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Reviews (5)

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This manual has everything I needed for servicing my Komatsu excavators. The download was smooth, and the email support was outstanding!
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The assembly instructions were clear and easy to follow. Plus, the download process was seamless. I received my link promptly!
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Rated 4 out of 5 stars
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Rated 4 out of 5 stars
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The troubleshooting charts were especially helpful. I appreciated the quick response when I had a question about the manual!