1989-1994 Komatsu PC10-7, PC15-3, PC20-7 Excavator Shop Manual

For PC10-7, PC15-3, PC20-7: diagnostics, service, and parts replacement procedures. Includes engine, chassis, hydraulic, and electrical system coverage.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC10-7, PC15-3, PC20-7
Sub-models / Variants: Canopy, Cab, Steel Shoe Spec, Rubber Shoe Spec
Build Years: 1989–1994
Serial Numbers: PC10-7: 25001 and up, PC15-3: 5001 and up, PC20-7: 35001 and up
Technical Data:

  • Engine model (PC10-7): 3D78N-1B
  • Engine model (PC15-3, PC20-7): 3D84N-2K, 3D84N-2H
  • Rated engine speed: 2,500 rpm
  • Hydraulic pump type: SBR 10+10+6
  • Swing motor reduction ratio: 7.929
  • Cooling system capacity: 3.85 liters
  • Hydraulic system capacity (PC10-7): 35 liters
  • Hydraulic system capacity (PC15-3, PC20-7): 55 liters
Technical Specifications
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Document Number / Seller:
27582 / Rebecca Murphy
File Size:
12.21 MB
File Type:
PDF
Language:
English
Pages:
262
Printable:
Yes
Category:
Mini Excavator
Last updated / verified
Dec 27, 2025

Komatsu Manual Features & Content Preview

Technical Scope and Data for 1989–1994 Komatsu PC10-7, PC15-3, PC20-7 Excavators

  • Covers 1989–1994 Komatsu PC10-7, PC15-3, and PC20-7 mini excavators, including canopy and cab configurations with steel or rubber track shoe options
  • Official Komatsu shop manual, publication number SEBM020P0703, revision 3
  • Documents key machine data across 262 pages, including detailed hydraulic circuit diagrams for three distinct control valve setups
  • Features comprehensive tables for standard tightening torques of bolts, nuts, and split flange hardware
  • Provides judgment standards for engine speed, valve clearance, and compression pressure across 3D78N and 3D84N series engines
  • Includes how factory workshop documentation is structured to aid navigation through electrical and hydraulic test procedures
  • OCR text layer lets you jump to a torque spec by keyword
  • Indexed PDF search covers every chapter and appendix
  • This 020P07 edition remains the primary reference document for the 1989–1994 PC10-7, PC15-3, and PC20-7 series builds

Structural and Functional Documentation

The 1989–1994 Komatsu PC10-7, PC15-3, PC20-7 shop manual details the core systems of these mini excavators. It covers the mechanical design of the swing circle, swing machinery, and travel motors. The text maps the hydraulic system including piping, control valves, and cylinders. Electrical circuit diagrams for the engine stop motor and monitor panel systems are also provided.

Testing procedures for the 1989–1994 Komatsu PC10-7, PC15-3, PC20-7 are extensive. Standard judgment values for the 3D78N-1B, 3D84N-2K, and 3D84N-2H engines are documented for engine speed and valve clearance. The fuel injection timing for the PC10-7 is set at 16±1 degrees B.T.D.C., while the PC15-3 and PC20-7 are specified at 14±1 degrees B.T.D.C.

Specification Highlights

Hydraulic system performance is defined by specific relief pressures and flow rates across the 7-spool and 2-spool control valves. The main relief pressure for the PC10-7 boom and arm circuits is documented at 175 kg/cm². The swing motor safety valve set pressure for the PC15-3 and PC20-7 is 155 kg/cm². Reference only — always consult a certified technician before performing service on this equipment.

An official 262-page Komatsu OEM shop manual covering the 1989–1994 PC10-7, PC15-3, and PC20-7, documenting engine, hydraulic, electrical, and chassis specifications for the 020P07-series excavator build.

Manual FAQ, Purchase & Download Details

Are detailed system diagrams and power train component references included for the PC10-7, PC15-3, and PC20-7 machines? keyboard_arrow_down

Manual includes structural overview sections that contain diagrams of the power train, swing circle, and hydraulic circuit layouts for these models. These sections serve as a comprehensive visual reference for the machine architecture.

Does the document provide tables for standard bolt tightening torque specifications? keyboard_arrow_down

Specification tables within the document include standard tightening torque values for bolts and nuts categorized by thread diameter.

Can I find lubricant requirements and reservoir capacity data within this shop manual? keyboard_arrow_down

Manual contains a comprehensive list of lubricants and water requirements, including capacity tables for the engine oil pan, swing machinery case, and hydraulic system. These tables provide the necessary information for identifying system fluid volumes.

Is there documentation covering the structural and functional design of the primary excavator systems? keyboard_arrow_down

Manual includes an extensive Structure and Function chapter that covers major components such as the hydraulic pump, swing motor, and control valves.

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