2006 Arctic Cat Snowmobile manual (for all models)

Product Information

Table of Contents:

General Information

1. Snowmobile Identification
   • Serial Number Locations
   • Model Identification
   • 1-2
2. Recommended Gasoline and Oil
   • Fuel Types
   • Oil Types
   • 1-2
3. Break-In Procedure
   • Engine Break-In
   • Belt Break-In
   • 1-3
4. Engine and Belt Break-In
   • Detailed Steps for Break-In
   • 1-3
5. High Altitude Operation
   • Adjustments for Altitude
   • 1-3
6. Preparation for Storage
   • Cleaning
   • Fuel System Preparation
   • Engine Preparation
   • 1-4
7. After Break-In Checkup (100 Miles)
   • Inspection Checklist
   • 1-5
8. After Break-In Checkup (300 Miles)
   • Inspection Checklist
   • 1-5
9. Torque Specifications
   • General Torque Values
   • 1-6
10. Engine Torque Specifications
    • Specific Engine Bolts
    • 1-7
11. Common Torque Specifications
    • Bolts and Fasteners
    • 1-7
12. Screw/Clamp/Label Chart
    • Identification and Usage
    • 1-8
13. Symbols
    • Service Symbols
    • 1-10

Engine

1. Engine Removal and Installation
   • Preparation
   • Removal Procedure
   • Installation Procedure
   • 2-1
2. Engine Disassembly and Assembly
   • Cylinder Head Removal
   • Piston and Cylinder Removal
   • Crankshaft and Crankcase Disassembly
   • Reassembly Procedures
   • 2-5
3. Engine Inspection
   • Valve Clearance Adjustment
   • Compression Pressure Testing
   • Spark Plug Inspection and Replacement
   • 2-20

Engine-Related Items

1. Cooling System
   • Radiator Inspection
   • Radiator Maintenance
   • Coolant Replacement
   • 3-1
2. Exhaust System
   • Exhaust Pipe Removal
   • Exhaust Pipe Installation
   • Silencer Inspection
   • 3-5

Fuel Systems

1. Fuel Tank
   • Fuel Tank Removal
   • Fuel Tank Installation
   • Cleaning and Inspection
   • 4-1
2. Carburetor
   • Carburetor Disassembly
   • Carburetor Assembly
   • Adjustment and Inspection
   • 4-5
3. Fuel Pump
   • Operation and Testing
   • Replacement Procedure
   • 4-10

Engine Electrical Systems

1. Charging System
   • Alternator Inspection
   • Voltage Regulator Testing and Replacement
   • 5-1
2. Ignition System
   • Ignition Coil Testing
   • Spark Plug Inspection and Replacement
   • 5-5
3. Starting System
   • Electric Starter Operation
   • Recoil Starter Maintenance
   • 5-10
4. Wiring
   • Wiring Diagrams
   • Electrical Component Location
   • 5-15

Chassis Electrical Systems

1. Battery Maintenance
   • Inspection and Charging
   • Battery Specifications
   • 6-1
2. Lighting
   • Headlight Bulb Replacement
   • Tail/Brake Light Maintenance
   • 6-5
3. Switches
   • Ignition Switch Testing and Replacement
   • Handlebar Switches Testing and Replacement
   • 6-10

Steering and Body

1. Steering System
   • Inspection and Adjustment
   • Steering Shaft Replacement
   • 7-1
2. Body Panels
   • Removal and Installation
   • Body Panel Specifications
   • 7-5

Drive Train and Brake Systems

1. Drive Belt
   • Removal and Installation
   • Inspection and Adjustment
   • 8-1
2. Chaincase
   • Disassembly and Assembly
   • Chain Inspection
   • 8-5
3. Brake System
   • Brake Pad Replacement
   • Brake Fluid Replacement
   • 8-10

Track/Rear Suspension

1. Track Inspection and Replacement
   • Track Removal
   • Track Installation
   • 9-1
2. Rear Suspension
   • Shock Absorber Maintenance
   • Suspension Adjustment
   • 9-5

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