2003-2007 Kawasaki KAF950 Mule 3010 Diesel UTV Service Manual
This comprehensive service manual provides essential maintenance and repair procedures for the 2003-2007 Kawasaki KAF950 Mule 3010 Diesel UTV. Includes detailed specifications and diagrams. PN 99969-1225
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Models Covered & Key Technical Specifications
Complete Assembly Workshop Manual: Kawasaki KAF 950 Mule 3010 Utility Vehicle manual, 2003-07 models Overhaul-Reference
Model-Specs: KAF950-B1 & KAF950-B2 // System-Coverage: All systems and components Logic // Model-Specs: 2003-2007 Models
| Performance-Element | Rating | Calibration-Standards |
|---|---|---|
| Engine Type | 4-stroke, OHV, Diesel, 3 cylinder | Engine Specifications |
| Displacement | 953 mL (58.15 cu in.) | Engine Specs for optimal performance |
| Transmission Type | Belt drive torque converter | Drive System Measurements |
| Max Vehicle Load | 740 kg (1631 lb) | Load Capacity Data for safe operation |
| Battery | 12 V 52 Ah | Electrical System Specifications |
| Max Cargo Bed Load | 499 kg (1100 lb) | Payload Capacity Data for utility tasks |
Following OEM groupings, the manual includes extensive sections covering:
Verified Production Rate: 2,861 mm overall length optimizes maneuverability. Key Physical Specs: 175 mm ground clearance ensures obstacle traversal. Principal Output Quality: 953 mL displacement provides robust power. Advanced Fill Levels: 3.3 L engine oil capacity ensures adequate lubrication. Defined Assembly Gap: 0.2 mm valve clearance ensures proper engine function. General Print Rate: 100 mm front wheel travel offers a smooth ride.
Professional Workshop Service Manual & Technical Specifications
Complete Assembly Workshop Manual: Kawasaki KAF 950 Mule 3010 Utility Vehicle manual, 2003-07 models Overhaul-Reference
Model-Specs: KAF950-B1 & KAF950-B2 // System-Coverage: All systems and components Logic // Model-Specs: 2003-2007 Models
| Performance-Element | Rating | Calibration-Standards |
|---|---|---|
| Engine Type | 4-stroke, OHV, Diesel, 3 cylinder | Engine Specifications |
| Displacement | 953 mL (58.15 cu in.) | Engine Specs for optimal performance |
| Transmission Type | Belt drive torque converter | Drive System Measurements |
| Max Vehicle Load | 740 kg (1631 lb) | Load Capacity Data for safe operation |
| Battery | 12 V 52 Ah | Electrical System Specifications |
| Max Cargo Bed Load | 499 kg (1100 lb) | Payload Capacity Data for utility tasks |
This thorough manual documents the complete specifications and repair procedures for the Kawasaki KAF 950 Mule 3010 Utility Vehicle, covering model years 2003 through 2007. It is designed for both professional mechanics and knowledgeable owners.
Engine Specifications
This manual details engine specifications, including component details and maintenance schedules for optimal performance. Proper requiring engine lubrication and cooling system maintenance are addressed in detail.
Drive System Details
Documentation covers drive system maintenance, including belt inspection and adjustment procedures, ensuring reliable operation. Testing requirements are specified for drive pulley and driven pulley components.
Chassis and Suspension Maintenance
Information on chassis and suspension systems is provided, including steering and brake system checks. Clearance measurements are addressed for suspension and steering components.
Electrical System Coverage
Details on the electrical system, including battery and charging system checks, are presented. Specific procedures are addressed for electrical component diagnostics.
The document includes detailed torque specifications for various components to ensure proper assembly and cyclic stress resistance.
Table of Contents Summary:
- Engine Oil and Filter
- Fuel Injection Pump
- Cooling System
- Drive Belt Inspection
- Brake System Maintenance
The manual includes comprehensive information on engine, fuel, cooling, drive, brake, steering, suspension, chassis, and electrical systems. It outlines procedures for maintenance, inspection, and repair, referencing specific torque values and component details for correct assembly. It documents torque specifications for the cylinder head bolts to ensure proper cyclic stress resistance.
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