To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The following models are encompassed by this manual:
Honda XR250 (1996-2003, all variants)
Honda XR250R (1996-2003, all variants)
Engine: 249cc, 4-stroke, air cooled, 73 by 59.5mm 73 by 59.5mm, 10.2:1, 2 valves/cylinder,
Production year(s): 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Manual Language: English
Instant delivery/download: Your download link will appear on the checkout page after your payment is complete.
Printable: Yes (with all printers)
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"Expert Shop Offers Off-Road Motorcycle Overhaul and Repair Services with Downloadable PDF Manuals"
When it comes to maintaining and repairing your off-road motorcycle, trust the expertise of a reputable shop specializing in off-road vehicles. This shop provides comprehensive overhaul and repair services for various models, including the 1996-2003 Honda XR250 and XR250R. As an added convenience, they offer downloadable PDF manuals, ensuring you have access to detailed maintenance guidelines and instructions. Whether you need engine specifications, tuning tips, or information about accessories and aftermarket options, this shop has got you covered. Read on to discover more about the 1996-2003 Honda XR250 and XR250R and how to keep them running at their best.
Engine specifications/technical data:
• Engine Type: The XR250 and XR250R are equipped with a 249cc, air-cooled, four-stroke, single-cylinder engine.
• Compression Ratio: The compression ratio is approximately 10.2:1, providing efficient combustion and power delivery.
• Carburetion: These motorcycles feature a reliable and responsive carburetor system, allowing for precise fuel metering and easy tuning.
• Ignition System: The XR250 series uses a CDI (Capacitor Discharge Ignition) system for reliable spark ignition.
• Transmission: These models are equipped with a five-speed manual transmission, enabling smooth shifting and adaptability to various riding conditions.
• Suspension: The front suspension consists of a telescopic fork with around 11 inches of travel, while the rear suspension features a Pro-Link system with approximately 10 inches of travel.
• Brakes: The XR250 and XR250R have disc brakes at the front and drum brakes at the rear, providing reliable stopping power.
• Weight: The average weight of these motorcycles is around 240-250 pounds, making them lightweight and agile on off-road trails.
• Seat Height: The seat height is typically around 34-36 inches, offering a comfortable riding position and good ground clearance.
• Fuel Capacity: The fuel tank capacity is approximately 2.5-2.6 gallons, allowing for extended off-road adventures without frequent refueling.
• Tire Size: The front tire size is usually 80/100-21, while the rear tire size is around 100/100-18, providing excellent traction on various off-road surfaces.
Facts and details about:
- The Honda XR250 and XR250R are renowned for their reliable and durable performance, making them popular choices for off-road enthusiasts.
- These motorcycles offer a good balance of power and agility, making them suitable for both beginners and experienced riders.
- The XR250 series features a robust chassis and suspension system, providing excellent handling and stability on rough terrains.
- These models are known for their low-maintenance requirements, thanks to Honda's reputation for producing reliable and long-lasting engines.
- The XR250 and XR250R offer a comfortable riding position, allowing riders to tackle long off-road journeys without significant fatigue.
- The motorcycles have a reputation for excellent fuel efficiency, allowing for extended riding without frequent refueling stops.
- Honda's XR series is known for its versatility, enabling riders to enjoy various off-road activities such as trail riding, enduro racing, and exploration.
- These models have a strong aftermarket support, with a wide range of accessories available, including skid plates, handguards, luggage racks, and performance upgrades.
Maintenance intervals, general maintenance tips, and common issues/solutions:
► Follow the manufacturer's recommended maintenance intervals for oil changes, air filter cleaning/replacement, and valve adjustments.
► Regularly inspect and adjust the chain tension to ensure proper drive and minimize wear on the sprockets.
► Clean the carburetor periodically to prevent fuel-related issues such as clogging and inconsistent performance.
► Check and adjust the tire pressure before each ride to optimize traction and stability.
► Maintain proper chain lubrication to minimize friction and extend the chain's lifespan.
► Common issues may include electrical problems, such as faulty wiring connections or weak spark, which can be resolved through thorough inspections and repairs by a qualified technician.
► If experiencing difficulty starting the motorcycle, check the fuel system for clogged lines or a dirty fuel filter, and ensure the spark plug is in good condition.
Popular tuning tips or modifications:
* Upgrading the exhaust system to a high-performance aftermarket option can enhance power delivery and improve the exhaust note.
* Installing a jet kit and adjusting the carburetor settings can optimize fuel-air mixture for better performance.
* Upgrading the suspension components, such as installing stiffer springs or adjustable shocks, can enhance the bike's handling and ride quality.
Available accessories, attachments, and aftermarket options:
■ Skid plates for added protection against rocks and debris.
■ Handguards to shield the rider's hands from branches and other trail obstacles.
■ Luggage racks and saddlebags for carrying gear or supplies on longer rides.
■ Performance air filters and intake kits for improved airflow and engine performance.
■ Exhaust systems for enhanced power and a more aggressive sound.
■ LED lighting upgrades for improved visibility during nighttime riding.
Owner reviews and opinions about the strengths and weaknesses of these motorcycles:
Strengths:
☺ Reliable and durable engine performance for off-road adventures.
☺ Excellent maneuverability and agility, allowing riders to navigate tight trails with ease.
☺ Comfortable riding position for long hours of off-road riding.
☺ Low maintenance requirements, ideal for riders looking for a hassle-free experience.
Weaknesses:
☻ Some riders may find the stock suspension setup to be too soft for aggressive off-road riding, but this can be addressed through suspension modifications or upgrades.
☻ The seat may feel firm for extended rides, but aftermarket seat options are available for improved comfort.
Repairs that need to be carried out most frequently and parts that often break:
→ Regular maintenance tasks such as oil and filter changes, air filter cleaning or replacement, and valve adjustments.
→ Chain and sprocket replacements due to wear and stretching.
→ Electrical repairs, including addressing wiring issues or replacing faulty switches.
→ Carburetor cleaning or rebuilding to address fuel-related problems.
→ Suspension components may require occasional servicing, such as replacing worn-out bushings or seals.
→ Ignition system repairs, including spark plug replacement and checking the CDI unit.
Access the comprehensive maintenance guidelines for your Honda XR250 and XR250R off-road motorcycles by downloading the PDF manual. Once your payment is complete, you will receive an email with the payment and download information for the official Honda OEM shop manual/parts list. Additionally, the download link will also be available on the checkout page.
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