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2001-2005 Yamaha GP800R WaveRunner service manual

Models covered in this manual:

GP800R / Yamaha Motor Co., Ltd

Production year(s): 2001, 2002, 2003, 2004, 2005

File specifications

File size: 14.45 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 0.3 Minutes
$16.99 Instant Download

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Product Information

Table of Contents

1. General Information

  • Safety
  • General Precautions
  • Model Identification
  • Serial Number Location

2. Specifications

  • Engine Specifications
  • Jet Pump Specifications
  • Electrical Specifications
  • Fuel and Lubrication Specifications

3. Periodic Inspections and Adjustments

  • Maintenance Intervals
  • Inspection and Adjustment Procedures
  • Tune-Up Procedures

4. Fuel System

  • Fuel Tank
  • Fuel Pump
  • Fuel Injector
  • Carburetor
  • Fuel Line Inspection and Replacement

5. Power Unit

  • Engine Removal and Installation
  • Cylinder Head
  • Piston and Crankshaft
  • Valve Clearance Adjustment

6. Jet Pump Unit

  • Jet Pump Removal and Installation
  • Impeller Inspection and Replacement
  • Jet Pump Bearing Service

7. Electrical System

  • Battery
  • Charging System
  • Ignition System
  • Starter Motor
  • Wiring Harness and Connectors

8. Hull and Hood

  • Hull Inspection and Repair
  • Hood Latch and Seal
  • Seat and Grab Handle

9. Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Cooling System Troubleshooting

10. Maintenance

  • Pre-Season Preparation
  • Post-Season Storage
  • Regular Maintenance Schedule

11. Engine Overhaul

  • Engine Disassembly
  • Engine Inspection
  • Engine Reassembly
  • Torque Specifications

12. Cooling System

  • Cooling System Components
  • Cooling System Inspection
  • Thermostat Testing and Replacement

13. Lubrication System

  • Oil Pump
  • Oil Tank and Lines
  • Oil Injection System Inspection

14. Steering System

  • Steering Cable Adjustment
  • Handlebar and Stem
  • Steering Nozzle and Linkage

15. Drive System

  • Drive Shaft
  • Coupling
  • Bearings and Seals

16. Electrical Components

  • Switches and Relays
  • Gauges and Meters
  • Lighting System

17. Appendices

  • Wiring Diagrams
  • Service Data
  • Special Tools
  • Technical Bulletins

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