2005-2010 Pontiac G6 service repair manual

2005-2010 Pontiac G6 service repair manual Preview image 1
2005-2010 Pontiac G6 service repair manual Preview image 1
2005-2010 Pontiac G6 service repair manual Preview image 2
2005-2010 Pontiac G6 service repair manual Preview image 3
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2005-2010 Pontiac G6 service repair manual Preview image 5
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  • File Size: 985.28 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 20.18 Minutes
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Models Covered in this Manual

G6 / Pontiac (General Motors)

  • 2005-2010 Pontiac G6 Base
  • 2005-2010 Pontiac G6 GT
  • 2005-2008 Pontiac G6 GTP
  • 2008-2010 Pontiac G6 GXP

Production/model years: 2005, 2006, 2007, 2008, 2009, 2010

Product Information

Table of Contents:

1. General Information

  • 1.1 Introduction
  • 1.2 Vehicle Identification
  • 1.3 Safety Precautions
  • 1.4 Maintenance Schedule
  • 1.5 Specifications

2. Engine

  • 2.1 Engine Mechanical
    • 2.1.1 Engine Removal and Installation
    • 2.1.2 Cylinder Head and Valves
    • 2.1.3 Pistons and Connecting Rods
    • 2.1.4 Crankshaft and Bearings
    • 2.1.5 Timing Chain/Belt
  • 2.2 Engine Lubrication
    • 2.2.1 Oil and Filter Change
    • 2.2.2 Oil Pump
  • 2.3 Engine Cooling
    • 2.3.1 Radiator
    • 2.3.2 Water Pump
    • 2.3.3 Thermostat
    • 2.3.4 Cooling Fan

3. Fuel System

  • 3.1 Fuel Injection System
    • 3.1.1 Fuel Pump
    • 3.1.2 Fuel Injectors
    • 3.1.3 Fuel Pressure Regulator
  • 3.2 Fuel Tank and Lines

4. Exhaust System

  • 4.1 Exhaust Manifold
  • 4.2 Muffler and Pipes
  • 4.3 Emission Control System

5. Electrical System

  • 5.1 Battery
  • 5.2 Charging System
    • 5.2.1 Alternator
    • 5.2.2 Voltage Regulator
  • 5.3 Starting System
    • 5.3.1 Starter Motor
  • 5.4 Lighting System
    • 5.4.1 Headlights
    • 5.4.2 Taillights
    • 5.4.3 Turn Signals
  • 5.5 Instrument Panel
  • 5.6 Fuses and Relays
  • 5.7 Wiring Diagrams

6. Transmission

  • 6.1 Manual Transmission
    • 6.1.1 Clutch
    • 6.1.2 Gear Shift Mechanism
  • 6.2 Automatic Transmission
    • 6.2.1 Fluid and Filter Change
    • 6.2.2 Torque Converter

7. Driveline/Axles

  • 7.1 Front Axle
    • 7.1.1 CV Joints and Boots
  • 7.2 Rear Axle
    • 7.2.1 Differential
    • 7.2.2 Axle Shafts

8. Suspension

  • 8.1 Front Suspension
    • 8.1.1 Control Arms
    • 8.1.2 Shock Absorbers
  • 8.2 Rear Suspension
    • 8.2.1 Coil Springs
    • 8.2.2 Shock Absorbers

9. Steering

  • 9.1 Steering Wheel and Column
  • 9.2 Power Steering Pump
  • 9.3 Steering Gearbox
  • 9.4 Steering Linkages

10. Brakes

  • 10.1 Brake System Overview
  • 10.2 Hydraulic Brake System
    • 10.2.1 Master Cylinder
    • 10.2.2 Brake Lines and Hoses
  • 10.3 Disc Brakes
  • 10.4 Drum Brakes
  • 10.5 Parking Brake

11. Body

  • 11.1 Body Panels
  • 11.2 Doors and Windows
  • 11.3 Interior Trim
  • 11.4 Seats

12. Heating and Air Conditioning

  • 12.1 Heating System
    • 12.1.1 Heater Core
    • 12.1.2 Blower Motor
  • 12.2 Air Conditioning System
    • 12.2.1 Compressor
    • 12.2.2 Condenser
    • 12.2.3 Evaporator

13. Convertible Top (if applicable)

  • 13.1 Convertible Top Operation
  • 13.2 Convertible Top Adjustment
  • 13.3 Convertible Top Hydraulic System

14. Troubleshooting

  • 14.1 Engine Troubleshooting
  • 14.2 Electrical Troubleshooting
  • 14.3 Transmission Troubleshooting
  • 14.4 Brake Troubleshooting
  • 14.5 Suspension Troubleshooting
  • 14.6 Air Conditioning Troubleshooting

15. Technical Specifications

  • 15.1 General Specifications
  • 15.2 Torque Specifications
  • 15.3 Fluid Capacities

16. Appendices

  • 16.1 Maintenance Records
  • 16.2 Parts List
  • 16.3 Index

Contact Information

  • Manufacturer Contact Information
  • Service Centers

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