Mercedes-Benz ML 320/350 1998-2005 Air Bag Restraint System Service Manual

Comprehensive shop manual for Mercedes-Benz ML models 1998-2005, detailing SRS components, diagnostics, and wiring diagrams. Part #: 4JGAB54E4WA006422.

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Mercedes SUV manual preview - Mercedes-Benz ML 320/350 1998-2005 Air Bag Restraint System Service Manual

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Mercedes Models Covered & Key Technical Specifications

Models: Mercedes-Benz ML320, Mercedes-Benz ML350
Sub-models / Variants: C-Class, E-Class, S-Class, SL-Class, CLK-Class, SLK-Class
Build Years: 1998–2005
Technical Data:

  • SRS system service life: 10 years
  • SRS warning light readiness time: 4 seconds
  • Steering wheel hub bolt torque: 52–66 ft-lbs (70–90 Nm)
  • Driver air bag module bolt torque: 44–62 inch-lbs (5–7 Nm)
  • Hand-Held Tester (HHT) requirement: 965 589 00 01
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
28030 / George Diaz
File Size:
138.53 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
SUV
Last updated / verified
Jun 26, 2025

Mercedes Manual Features & Content Preview

SRS System Technical Data for Mercedes-Benz ML320/350 1998–2005

  • Covers 1998–2005 Mercedes-Benz ML320 and ML350 models equipped with Supplemental Restraint System (SRS), documenting airbag diagnostics and restraint system component maintenance
  • Official Mercedes-Benz OEM publication, first edition covering the 1998-2005 model series service requirements
  • Contains 44 detailed wiring diagrams and 44 comprehensive system troubleshooting charts for all SRS and ETR components
  • File link appears in your order confirmation straight away
  • Page spreads stay legible when printed at original size
  • OCR text layer lets you jump to a torque spec by keyword
  • This official SRS service document is the essential technical publication for testing, maintaining, and replacing the passive restraint system on the 1998–2005 Mercedes-Benz ML320 and ML350 series

SRS and Restraint System Documentation

This factory-authorized manual provides detailed technical descriptions and operational theory for the Supplemental Restraint System and Emergency Tensioning Retractor (ETR) assemblies found in the Mercedes-Benz ML320 and ML350 line. The documentation details the mechanical and electrical architecture, ranging from the control module functions and side impact sensors to the driver-side and passenger-side airbag modules. Readers will find thorough service precautions and inspection procedures for post-collision analysis, covering component replacement schedules and safety guidelines for handling live airbag units and ETR assemblies. Detailed instructions for the clockspring assembly, control module, and side-impact airbag units ensure technicians can identify correct connection and mounting protocols, such as using specific rivets for side airbag installations.

Diagnostic Reference and Electrical Specifications

The diagnostic section documents fault code retrieval processes using the designated Hand-Held Tester (HHT) and necessary adapter cables for the Mercedes-Benz ML320 and ML350 diagnostic link connectors. Comprehensive test steps outline evaluate the driver-side and passenger-side squib resistance, seat buckle switch connectivity, and sensor functionality, including nominal resistance values and multimeter connection points. SRS system electrical resistance for ETR and airbag squibs is documented at 2–5 ohms in the testing charts. The SRS control module ground connection is verified via specific diagnostic pins. Harness replacement is the standard requirement if any wiring components are identified as damaged during fault isolation. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. This document is a 100-page OEM technical reference for the 1998–2005 Mercedes-Benz ML320 and ML350, documenting SRS control module diagnostics, wiring diagrams, and critical component replacement specifications.

Manual FAQ, Purchase & Download Details

Does this manual include connector pinout references and wiring diagram information for the SRS system? keyboard_arrow_down

Document references specific wiring diagram locations and includes identification for SRS system connectors throughout the various service sections.

What specification tables are included in this service manual regarding SRS component installation? keyboard_arrow_down

Manual contains a dedicated torque specifications table for specific fasteners. This section lists applicable values for items such as the steering wheel hub bolt and driver air bag module bolts.

Which publication cues or document identifiers are used to verify the edition of this Mercedes-Benz service manual? keyboard_arrow_down

Document displays 1998 Mercedes-Benz ML320 branding and specific component manufacturer designations used for identifying the SRS restraint system service data.

Can I view the component locations and internal system layouts in this PDF? keyboard_arrow_down

Manual contains various exploded views and component diagrams that show the arrangement of the air bag modules, sensors, and ETR assemblies. These illustrations help identify the location of connectors and mounting points for the covered vehicle systems.

Is this manual compatible with all Mercedes-Benz models from the 1998 to 2005 production years? keyboard_arrow_down

Manual is specifically titled as an SRS service resource for the 1998-2005 period and provides model identification tables for referenced vehicle classes. While it previews coverage for specific model numbers, users should review the compatibility sections to see if their specific chassis variant is included. The content focuses on the air bag restraint system commonalities shared across these documented Mercedes-Benz platforms.

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