2005-2009 Kawasaki 650 Brute Force ATV service manual

Product Information

Table of Contents

General Information
    Specifications
    Vehicle Information
    Location of Components
    Technical Information

Periodic Maintenance
    Maintenance Schedule
    Lubrication Points
    Routine Inspections
    Service Procedures

Fuel System
    Fuel Tank
    Fuel Pump
    Carburetor
    Fuel Lines and Fittings

Cooling System
    Radiator
    Cooling Fan
    Coolant Replacement
    Thermostat

Engine Top End
    Cylinder Head
    Valves
    Camshaft
    Timing Chain

Converter System
    Converter Belt
    Drive Pulley
    Driven Pulley
    Inspection and Replacement

Recoil Starter
    Starter Rope
    Recoil Spring
    Starter Mechanism
    Maintenance

Engine Lubrication System
    Oil Pump
    Oil Filter
    Oil Cooler
    Lubrication Circuit

Engine Removal/Installation
    Engine Removal
    Engine Installation
    Mounting Points
    Alignment and Adjustment

Crankshaft/Transmission
    Crankshaft
    Transmission Gears
    Shift Mechanism
    Inspection and Reassembly

Wheels/Tires
    Wheel Removal
    Tire Inspection
    Tire Pressure
    Balancing

Final Drive
    Drive Shaft
    Differential
    Gear Oil
    Inspection and Repair

Brakes
    Brake Pads
    Brake Discs
    Brake Lines
    Brake Fluid

Suspension
    Front Suspension
    Rear Suspension
    Shock Absorbers
    Suspension Adjustment

Steering
    Steering Column
    Handlebars
    Steering Mechanism
    Adjustment and Lubrication

Frame
    Frame Inspection
    Welds and Repairs
    Subframe
    Mounting Points

Electrical System
    Battery
    Wiring Diagram
    Lighting System
    Electrical Components

Appendix
    Troubleshooting Guide
    Torque Specifications
    Service Data
    Special Tools

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