2005-2009 Kawasaki Brute Force 650 4x4 KVF650 Service Manual
Documents the procedures for servicing the 2005-2009 Kawasaki Brute Force 650 4x4 KVF650. Includes detailed diagrams and specifications for all major components. Part numbers for common replacements are also listed.
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Models Covered & Key Technical Specifications
Comprehensive Configuration Wiring Manual: Kawasaki Brute Force 650 4x4 KVF650 (2005-2009) - Comprehensive Maintenance & Repair Procedures Operations-Manual
Diagnostic-Area: Engine Systems // Subsystem-Focus: Drivetrain & Chassis Logic // Application-Range: KVF650-D1/E1, KVF650D6F-E6F
- Measured Power Draw: 30.9 kW (42.0 PS) @6 500 r/min establishes the maximum engine output Parameters.
- Factory Ambient Limits: For optimal operation, -35°C (-31°F) defines the environmental limit Framework.
- Integral Cooling System: Liquid-cooled signifies the active cooling medium Threshold.
- Operational Drive Chain Tensioner Bolt: The camshaft sprocket bolts require 12 N·m for standard operation Logic.
- Critical Belt Width: Standard throughput reaches 29.7-30.3 mm Parameters.
- Operational Final Drive: For efficient power transfer, 4.375 (35/8) defines the reduction ratio Baseline.
Professional Workshop Service Manual & Technical Specifications
Comprehensive Configuration Wiring Manual: Kawasaki Brute Force 650 4x4 KVF650 (2005-2009) - Comprehensive Maintenance & Repair Procedures Operations-Manual
Diagnostic-Area: Engine Systems // Subsystem-Focus: Drivetrain & Chassis Logic // Application-Range: KVF650-D1/E1, KVF650D6F-E6F
| Assessment-Element | Operational-Logic | Calibration-Data |
|---|---|---|
| Engine Type | V-twin SOHC | 4-stroke |
| Displacement | 633 cm³ | 38.6 cu. in. |
| Drive Belt Width | 29.7-30.3 mm | 0.87-1.06 in. |
| Final Drive Ratio | 4.375 (35/8) | N/A |
| Battery | 12 V / 12 Ah | N/A |
| Fuel Tank Capacity | 17 L (4.5 US gal) | N/A |
Reference chapters include: Fuel System, Cooling System, Engine Top End, Drive Belt, and Brakes.
This manual provides comprehensive information on the maintenance and repair of the Kawasaki Brute Force 650 4x4 KVF650. Procedures for disassembly, assembly, inspection, and adjustment are detailed for all major systems including the engine, fuel system, cooling system, drive train, brakes, and electrical components. Consistent coverage ensures all operational aspects are documented. It documents torque specifications for engine component alignment retention to ensure proper assembly.
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