2005-2009 Kawasaki Brute Force 650 4x4 KVF650 Service Manual

Documents the procedures for servicing the 2005-2009 Kawasaki Brute Force 650 4x4 KVF650. Includes detailed diagrams and specifications for all major components. Part numbers for common replacements are also listed.

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Document Details

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Document Number / Seller:
27232 / Peter Allen
File Size:
12.10 MB
File Type:
PDF
Language:
English
Pages:
530
Printable:
Yes
Estimated Download Time:
0.25 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
4x4
Brand:
Kawasaki
Reviewed and Approved:
Sep 17, 2025
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Models Covered & Key Technical Specifications

Comprehensive Configuration Wiring Manual: Kawasaki Brute Force 650 4x4 KVF650 (2005-2009) - Comprehensive Maintenance & Repair Procedures Operations-Manual

Diagnostic-Area: Engine Systems // Subsystem-Focus: Drivetrain & Chassis Logic // Application-Range: KVF650-D1/E1, KVF650D6F-E6F

  • Measured Power Draw: 30.9 kW (42.0 PS) @6 500 r/min establishes the maximum engine output Parameters.
  • Factory Ambient Limits: For optimal operation, -35°C (-31°F) defines the environmental limit Framework.
  • Integral Cooling System: Liquid-cooled signifies the active cooling medium Threshold.
  • Operational Drive Chain Tensioner Bolt: The camshaft sprocket bolts require 12 N·m for standard operation Logic.
  • Critical Belt Width: Standard throughput reaches 29.7-30.3 mm Parameters.
  • Operational Final Drive: For efficient power transfer, 4.375 (35/8) defines the reduction ratio Baseline.

Professional Workshop Service Manual & Technical Specifications

Comprehensive Configuration Wiring Manual: Kawasaki Brute Force 650 4x4 KVF650 (2005-2009) - Comprehensive Maintenance & Repair Procedures Operations-Manual

Diagnostic-Area: Engine Systems // Subsystem-Focus: Drivetrain & Chassis Logic // Application-Range: KVF650-D1/E1, KVF650D6F-E6F

Assessment-Element Operational-Logic Calibration-Data
Engine Type V-twin SOHC 4-stroke
Displacement 633 cm³ 38.6 cu. in.
Drive Belt Width 29.7-30.3 mm 0.87-1.06 in.
Final Drive Ratio 4.375 (35/8) N/A
Battery 12 V / 12 Ah N/A
Fuel Tank Capacity 17 L (4.5 US gal) N/A

Reference chapters include: Fuel System, Cooling System, Engine Top End, Drive Belt, and Brakes.

This manual provides comprehensive information on the maintenance and repair of the Kawasaki Brute Force 650 4x4 KVF650. Procedures for disassembly, assembly, inspection, and adjustment are detailed for all major systems including the engine, fuel system, cooling system, drive train, brakes, and electrical components. Consistent coverage ensures all operational aspects are documented. It documents torque specifications for engine component alignment retention to ensure proper assembly.

FAQ

Determine the **specific** torque specifications for the drive pulley bolt. keyboard_arrow_down

93 N·m (9.5 kgf·m, 69 ft·lb) is the specified torque for the drive pulley bolt, ensuring proper assembly and function.

What **designated** safety precautions should be followed when draining the coolant? keyboard_arrow_down

Before draining the coolant, wait until the engine cools down; never remove the radiator cap or attempt to change the coolant when the engine is hot to avoid burns or injury.

Check the **critical** lubrication requirements for the rocker arms. keyboard_arrow_down

Engine oil must be applied to the rocker shafts and the holes in the rocker arms to ensure smooth operation and prevent wear during assembly.

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Reviews (2)

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New
The service manual covers everything I needed for my KVF650. Customer support was fantastic; they responded quickly to my queries and made the download a breeze. Great investment for any ATV owner!
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New
This manual is a lifesaver for anyone who owns a Kawasaki Brute Force 650. The download process was seamless, and I received the link promptly via email. The diagrams are clear and easy to follow. Highly recommend!