2003 Ski-Doo MX Z 600 HO SPORT / MX Z 600 HO X / MX Z 600 HO / MX Z 600 HO 007 SPECIAL EDITION / MX Z 800 SPORT / MX Z 800 X REV Series Snowmobiles Shop Manual

This 2003 Ski-Doo REV Series shop manual provides in-depth guidance for servicing all MX Z 600 HO and MX Z 800 snowmobiles. PN 484 200 048.

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Snowmobile 2003 Ski-Doo MX Z 600 HO SPORT / MX Z 600 HO X / MX Z 600 HO / MX Z 600 HO 007 SPECIAL EDITION / MX Z 800 SPORT / MX Z 800 X REV Series Snowmobiles Shop Manual manual page preview - page 1 of 300

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Snowmobile 2003 Ski-Doo MX Z 600 HO SPORT / MX Z 600 HO X / MX Z 600 HO / MX Z 600 HO 007 SPECIAL EDITION / MX Z 800 SPORT / MX Z 800 X REV Series Snowmobiles Shop Manual manual preview page 1 - thumbnail
Snowmobile 2003 Ski-Doo MX Z 600 HO SPORT / MX Z 600 HO X / MX Z 600 HO / MX Z 600 HO 007 SPECIAL EDITION / MX Z 800 SPORT / MX Z 800 X REV Series Snowmobiles Shop Manual manual preview page 2 - thumbnail
Snowmobile 2003 Ski-Doo MX Z 600 HO SPORT / MX Z 600 HO X / MX Z 600 HO / MX Z 600 HO 007 SPECIAL EDITION / MX Z 800 SPORT / MX Z 800 X REV Series Snowmobiles Shop Manual manual preview page 3 - thumbnail
Snowmobile 2003 Ski-Doo MX Z 600 HO SPORT / MX Z 600 HO X / MX Z 600 HO / MX Z 600 HO 007 SPECIAL EDITION / MX Z 800 SPORT / MX Z 800 X REV Series Snowmobiles Shop Manual manual preview page 4 - thumbnail
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Document Details

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Document Number / Seller:
28119 / Joshua Harris
File Size:
22.10 MB
File Type:
PDF
Language:
English
Pages:
300
Printable:
Yes
Category:
Ski-Doo
Last updated / verified
Apr 2, 2025

Models Covered & Key Technical Specifications

Shop Manual for 2003 Ski-Doo MX Z 600 HO SPORT, MX Z 600 HO X, MX Z 600 HO, MX Z 600 HO 007 SPECIAL EDITION, MX Z 800 SPORT, MX Z 800 X REV Series Snowmobiles Wiring-Compendium

Ski-Doo MX Z 600 HO / MX Z 800 (REV Series) (484 200 048) -- 2003. Operational Reference Handbook | Portfolio.

  • Authorized Mass Specs: 22.1024 MB indicates the total file size of the documentation package.
  • Published Gross Dimensions: 300 pages provides a substantial amount of technical information.
  • Reference Torque Data: 10 N-m signifies the tightening specification for certain components.
  • Established Containment Volume: 250 mL specifies the capacity for the chaincase oil.
  • Measured Current Rating: 12 V relates to the battery system voltage requirement for testing.
  • Core Rotation Data: 360 W refers to the magneto output capacity for the electrical system.

Professional Workshop Service Manual & Technical Specifications

Shop Manual: Ski-Doo Shop Manual for 2003 MX Z 600 HO SPORT, MX Z 600 HO X, MX Z 600 HO, MX Z 600 HO 007 SPECIAL EDITION, MX Z 800 SPORT, MX Z 800 X REV Series Snowmobiles Wiring-Compendium

Year-Coverage: 2003 // Engineering-Metrics: 300 pages / 22.1024 MB Logic // Year-Coverage: PN 484 200 048. Identifier Operational-Logic Context
Part Number 484 200 048 Used for engine component identification.
File Size 22.1024 MB Represents the total data size for the manual.
Models Covered REV Series Specifies the snowmobile platform the manual applies to.
Engine Types 593 HO and 793 Identifies the engine configurations documented.
Language English Indicates the primary language of the manual's content.
Page Count 300 Total number of pages contained within the service manual.

Maintenance information covers engine lubrication, fuel system checks, and transmission service. Logically requiring procedures for troubleshooting and component replacement. Diagnostic charts and diagrams are included throughout for clarity. Exploded views are provided for detailed part identification. Wiring diagrams are also furnished to assist with electrical system diagnostics. Fuel system procedures are documented for the carburetor and fuel pump systems. The manual documents torque specifications for critical fasteners to ensure proper pivot-point integrity.

  • Chapter 01: Covers service tools and products required for maintenance.
  • Chapter 02: Details general maintenance procedures, including storage and preseason preparation.
  • Chapter 03: Outlines troubleshooting steps for common issues across various systems.
  • Chapter 04: Focuses on engine-specific information for 593 HO and 793 engine types.
  • Chapter 05: Describes transmission components like drive and driven pulleys, and brake systems.
  • Chapter 06: Addresses electrical system diagnostics, including ignition, battery, and starter systems.
  • Chapter 07: Details chaincase removal, inspection, and drive chain adjustments.
  • Chapter 08: Covers carburetor and fuel pump systems, including DPM and float bowl adjustments.
  • Chapter 09: Explains fuel tank and throttle cable system procedures.
  • Chapter 10: Outlines pulley distance and alignment specifications.
  • Chapter 11: Provides hydraulic brake system service procedures.

FAQ

Reference the **specified** tool requirements for engine removal. keyboard_arrow_down

A hoist is recommended for engine removal, and a spark plug lift ring (P/N 529 035 830) is needed for the farthest spark plug hole.

What are the **essential** electrical values for troubleshooting? keyboard_arrow_down

A 12 V battery is needed for static testing of the solenoid, and check that voltage at the headlamp is not above 15 Vac or below 11 Vac for proper operation.

Specify the **correct** calibration settings for drive pulley adjustment. keyboard_arrow_down

Calibration screws should be adjusted so that actual maximum engine RPM in vehicle matches maximum horsepower RPM specified in TECHNICAL DATA, with adjustments made using a precision digital tachometer.

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