2003 Ski-Doo MX Z 600 HO SPORT, MX Z 600 HO X, MX Z 600 HO, MX Z 600 HO 007 SPECIAL EDITION, MX Z 800 SPORT, MX Z 800 X Snowmobile Shop Manual (P/N PN 484 200 048)

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Snowmobile Models Covered & Key Technical Specifications

Models: MX Z 600 HO SPORT, MX Z 600 HO X, MX Z 600 HO, MX Z 600 HO 007 SPECIAL EDITION, MX Z 800 SPORT, MX Z 800 X, MX Z SPORT 600 HO, MX Z SPORT 600 HO (R), MX Z X 600 HO (R), MX Z SPORT 800, MX Z SPORT 800 (R), MX Z X 800 (R), MX Z (E) 007 SPECIAL EDITION 600 HO (R), MX Z (E) SPORT 600 HO (R), MX Z (E) SPORT 800 (R), MX Z (E) X 800 HO (R)
Sub-models / Variants: REV Series, U.S./CDN, EUR, Black-Yellow, Black-Black, Orange-Yellow, Sylver-Black
Model Years: 2003
Technical Data:

  • Battery system voltage: 12 V
  • Magneto output capacity: 360 W
  • Chaincase oil capacity: 250 mL
  • Standard fastener torque reference: 10 Nm for M6 grade 8.8 bolts
Technical Specifications
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Document Number / Seller:
28119 / Joshua Harris
File Size:
22.10 MB
File Type:
PDF
Language:
English
Pages:
300
Printable:
Yes
Category:
Ski-Doo
Last updated / verified
Jun 24, 2026

Snowmobile Manual Features & Content Preview

  • Covers 2003 Ski-Doo MX Z 600 HO and 800 REV Series snowmobiles (Sport, X, and 007 Special Edition variants across U.S., Canadian, and European configurations).
  • Official Bombardier publication P/N 484 200 046, dated 2003.
  • Contains 300 pages of factory-specified technical data, diagnostic flow charts, and service tool identification.

This shop manual provides the exact reference data required for the REV Series platform. It features dedicated troubleshooting chapters for the engine, transmission, and electrical systems that you won't find in standard owner-level literature. Always observe standard workshop safety protocols, especially when referencing electrical schematics or handling fluids, to prevent injury.

Technical Documentation

The manual details maintenance and troubleshooting across 11 primary sections. Content is segmented into specialized chapters covering the 593 HO and 793 engine types, transmission calibration for TRA drive pulleys, rear suspension SC-10 III adjustments, and comprehensive wiring diagrams.

Specification Highlights

Critical values for routine service and component assembly are mapped out clearly. For instance, the chaincase oil capacity is documented at 250 mL. The electrical system magneto output is rated at 360 W to properly support accessory power requirements. You will also find torque values for 8.8 grade fasteners listed in a dedicated table, providing exact reference points like the 10 Nm specification for M6 bolts.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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