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Honda XL250, XL350 shop manual

Models covered in this manual:

Honda XL Series

  • XL250
  • XL350

File specifications

File size: 19.62 MB
File type: PDF
Language:

Printable: Yes
Estimated download time: 0.4 Minutes
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Product Information

Table of Contents

1. Engine

  • Disassembly Work
  • Removal of Engine
  • Cylinder Head Cover and Rocker Arm Shafts
  • Camshaft and Cylinder Head
  • Cam Chain and Cam Chain Tensioner
  • Cylinder and Piston
  • Lubricating Oil Circuit
  • Oil Filter Screen
  • Centrifugal Oil Filter
  • Oil Pump
  • Clutch
  • Kick Starter
  • Crankshaft and Connecting Rod
  • Transmission
  • Gear Shift Mechanism
  • Balancer
  • Carburetor
  • Throttle Valve and Jet Needle
  • Float, Main Jet and Slow Jet

2. Chassis

  • Front Brake and Front Wheel
  • Front Wheel
  • Adjust Front Brake
  • Rear Brake and Rear Wheel
  • Rear Wheel
  • Adjust Rear Brake
  • Drive Chain
  • Steering System
  • Adjust Steering Stem
  • Adjust Clutch Lever
  • Cables
  • Front Suspension
  • Rear Cushion
  • Rear Fork
  • Rear Suspension
  • Air Cleaner Element

3. Electrical System

  • Precautions for Service Work
  • Ignition System
  • Charging System
  • Brake Lining Indicator

4. Major Updated Points of XL350

  • Air Cut Valve
  • Comparative Specifications Between XL250, XL250K1 and XL350
  • Engine Chart Connector and Disconnector Operation

5. Troubleshooting

  • Troubleshooting
  • Motorcycle Tools
  • Special Tools
  • Maintenance Schedule

6. Specifications

  • Torque Specifications
  • Service Data

7. Wiring Diagram

  • Wiring Diagram

8. Supplement to XL250K1, XL350

  • Supplement to XL250K1
  • Supplement to XL350

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