1975-1980 Toyota Land Cruiser FJ40, FJ43, FJ45, FJ55 Repair Manual (P/N 09860-11010)
Toyota Models Covered & Key Technical Specifications
Models: Toyota Land Cruiser FJ40, FJ43, FJ45, FJ55
Trade Names: Land Cruiser
Model Years: 1975–1980
Technical Data:
- Engine type: 2F engine
- Engine oil capacity: Up to F line on level gauge
- Engine oil classification: API service SE
- Valve clearance (hot) - Intake: 0.20 mm (0.008 in)
- Valve clearance (hot) - Exhaust: 0.35 mm (0.014 in)
- Rocker support bolt torque: 3–4.5 kg-m (22–33 ft-lb)
- Spark plug gap (USA): 1.0 mm (0.039 in)
- Spark plug gap (Other): 0.8 mm (0.031 in)
- Ignition timing: 7° BTDC at idle speed
- Compression pressure (Standard): 10.5 kg/cm2 (149.3 psi)
- Compression pressure (Limit): 8.0 kg/cm2 (113.8 psi)
- Radiator valve opening pressure (Standard): 0.9 kg/cm2 (12.8 psi)
- Radiator valve opening pressure (Limit): 0.6 kg/cm2 (8.5 psi)
- Cylinder head bolt torque: 11.5–13.5 kg-m (83–98 ft-lb)
- Manifold securing nut torque: 3.9–5.1 kg-m (28–37 ft-lb)
- Crankshaft bearing cap bolt torque (No. 1–3): 12.5–15 kg-m (90–108 ft-lb)
- Crankshaft bearing cap bolt torque (No. 4): 10.5–13 kg-m (76–94 ft-lb)
Toyota Manual Features & Content Preview
- Engineered for professional workshops and hands-on owners servicing the 1975–1980 Toyota Land Cruiser FJ40, FJ43, FJ45, and FJ55 equipped with the 2F inline-six engine
- Original OEM manufacturer publication from Toyota Motor Sales Co., Ltd., copyright 1974
- Features 126 exploded-view component diagrams, assembly sequence markers, and critical engine torque tables
- Provides the primary mechanical specifications and assembly procedures required for 2F engine service and maintenance during the 1975–1980 model run
Technical Coverage and Engine Details
Servicing the 2F powerplant requires precision. This manual details the exact mechanical procedures for various 1975–1980 Land Cruiser variants, directly supporting daily workshop operations. It walks you through the complete engine assembly process. You will find exhaustive data covering everything from general tune-up intervals to cylinder head service, timing gear geometry, and full cylinder block reconditioning. The chapters break down complex technical systems logically. Dive into the lubrication circuit, cooling components, fuel system carburetion, and ignition synchronization. Distinct teardown and rebuild sections provide a structured approach to internal engine overhauls. Please remember that working on heavy internal engine components involves inherent physical risks. Always secure the engine block on a certified stand and observe standard shop safety protocols before beginning any major teardown.
Specification Highlights
This 100-page official Toyota OEM publication provides the critical performance and clearance data needed for accurate engine assembly. Need the exact intake valve clearance? The tune-up section documents it at 0.20 mm. Exhaust valve clearance is listed clearly at 0.35 mm. Down in the block service data, main bearing oil clearance is strictly specified as 0.020–0.044 mm. The documentation also covers vital metrics like timing gear backlash limits, piston-to-bore clearances, and crankshaft thrust specifications. This overview strictly describes the manual's contents and baseline specifications rather than providing standalone repair or diagnostic instructions.
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