2000 Pontiac Firefly / Metro Service Manual
1,700 Pages • 160.01 MB • Printable PDFs (ZIP Download)
Pontiac Models Covered & Key Technical Specifications
Models: Firefly, Chevrolet Metro
Sub-models / Variants: 2-Door, 4-Door, VIN M
Model Years: 2000–2001
Technical Data:
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Generator: Mitsubishi 55-amp
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Battery CCA: 390 Amps
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Battery Reserve Capacity: 71 Minutes
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Generator Output: 14.7–15.0 Volts
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Brake Modulator Torque: 30.0 N·m (22 lb ft) for mounting nut
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Hood Latch Torque: 7 N·m (62 lb in)
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Fastener Torque: 15 N·m (11 lb ft) for battery tray bracket bolts
Pontiac Manual Features & Content Preview
- Coverage is split by source and printed application: General Motors service-information pages identify the 2000 Pontiac Firefly (Canada) and Metro (VIN M), including 2-door and 4-door body data. Companion articles are labeled for the 2000, 2000–01, or 2001 Chevrolet Metro/Metro LSi, while several engine and transmission files carry earlier 1997–1999 applications.
- 1,700 PDF pages across 64 files: the core Service manual folder contains 47 PDFs and 1,387 pages; the folder labeled 95-98 contains 15 PDFs and 266 pages, principally 1998/1998–1999 articles; two general trouble-code references add 47 pages.
- Engine and drivetrain repair coverage includes the 1.0L VIN 6 three-cylinder and 1.3L VIN 2 four-cylinder, timing-belt work, engine removal and internal service, cooling and exhaust systems, the M60 three-speed automatic, M58/M42 five-speed manuals, clutch service, and wheel-drive shafts.
- Brake, steering, and suspension sections cover the ABS EBCM, hydraulic modulator, motor pack, solenoids, wheel-speed sensors and harnesses; hydraulic, disc, drum, and parking brakes; front and rear suspension; manual rack-and-pinion steering; and the collapsible steering column.
- Electrical and restraint material provides 2001 system wiring diagrams, component locations, fuse and relay identification, starter and generator testing, analog instrument-panel diagnosis, wiper/washer service, SIR procedures, connector end views, and circuit routing.
- Body repair content for 2-door and 4-door cars covers the hood, hinges, latches, fenders, battery tray, bumpers, liftgate or trunk lid, doors, locks, actuators, window regulators, stationary glass, rear defogger, seats, seat belts, and trim.
Coverage and File Organization
This download is a multi-file service-information collection rather than one continuous GM factory book. The 1,387-page core folder combines 682 pages of 2000 GM service-information printouts with 705 pages of Mitchell repair articles. The GM pages carry a 2010 copyright footer; the Mitchell pages carry their own 2005 attribution and 2009 print timestamps. The 89-page computer-relearn file and the two trouble-code PDFs are broad references rather than Metro-specific diagnostic routines.
Use the application printed on each file when selecting a procedure. The Pontiac Firefly name appears on the 2000 GM sections; the 2001 material is labeled Chevrolet Metro LSi. Several component chapters reach backward: the M60 internal-overhaul article is identified for 1997–1999, the M58/M42 manual-transmission teardown for 1997–1998, and the 1.0L engine-mechanical article for 1998–1999.
Powertrain, Brake, and Chassis Procedures
The 2000–2001 M60 files cover transaxle removal and installation, fluid and filter service, cooler flushing and flow checks, cable and range-switch adjustment, intermediate-servo work, solenoid/harness access, vehicle-speed-sensor replacement, and valve-body service. The earlier overhaul chapter goes inside the oil pump, clutches, upper and lower valve bodies, shafts, differential, planetary assemblies, and one-way clutch. It also includes time-lag, stall-speed, line-pressure, road, and engine-braking tests.
Engine material covers cylinder-head and block inspection, valve and timing work, crankshaft seals, piston and bearing selection, lubrication-system service, oil-pump checks, cooling-system draining and flushing, thermostat and water-pump replacement, and exhaust repair. Referenced service tools include the J-28467-A engine support fixture, J-28712 drive-axle boot protectors, J-35944-series cooler-flushing equipment, and J-37968/J-37972 cylinder-head tools.
The 50-page ABS file supplies three Cell 44 schematics, component views, and eight connector end-view tables. Procedures cover the EBCM, relays, solenoids, hydraulic modulator, motor pack, drive gear, wheel-speed sensors, and jumper harnesses. It is a component-service chapter, not a complete ABS DTC fault-isolation section. Separate brake files add master-cylinder overhaul and bench bleeding, system bleeding and flushing, caliper overhaul, rotor refinishing, drum and shoe service, wheel-cylinder overhaul, and parking-brake adjustment.
Wiring, Restraints, and Body Reference
The 34-page 2001 wiring file contains 34 named circuit figures. Representative diagrams include anti-lock brakes, computer data lines, 1.0L VIN 6 and 1.3L VIN 2 engine-performance circuits, ground and power distribution, charging and starting, the supplemental-restraint system, and front/rear wipers. The SIR chapter adds scan-tool diagnostics, DTC identification, post-collision inspection, system disabling/activation, component replacement, and a Metro wiring diagram.
Body sections provide separate 2-door and 4-door panel-gap and flushness data, fastener tables, connector views, component illustrations, and removal/installation coverage from hood and fender work through doors, glass, liftgate/trunk hardware, seats, belts, and trim.
Two repair cautions are especially useful when planning the job: the 1.0L timing-belt article warns that rotating the crankshaft or camshaft with the belt removed can cause piston damage, and the M60 cooler-flushing section warns that unsuitable alcohol- or glycol-based solutions can damage cooler parts, transaxle components, and internal seals. Brake, SIR, refrigerant, steering-column, and under-vehicle work should be carried out with the applicable system isolated and the vehicle safely supported.
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