Toyota Forklift 7-Series (7FB, 7FGCU, 7FGU/FDU) Electric & IC Repair & Service Manual 1999-2003
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Purchase Information
1999-2003 Toyota Forklift 7-Series (7FB, 7FGCU, 7FGU/FDU) Service Manual - Technical Specifications
- Document Number / Seller:
- 28233 / Joshua Grant
- File Size:
- 234.21 MB
- File Type:
- ZIP
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 4.8 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Forklift
- Brand:
- Toyota
- Reviewed and Approved:
- Dec 18, 2025
Toyota Models and Parts Covered in this Forklift Manual
EFG Series:
-
7FB10
-
7FBH10
-
7FB14
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7FBH14
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7FB15
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7FBH15
-
40-7FB15
-
7FB18
-
7FBH18
-
7FB20
-
7FBH20
-
40-7FB20
-
7FB25
-
7FBH25
-
40-7FB25
-
7FB30
-
7FBJ35
-
7FGU15 (Pn15 – 3000 lbs, 1999)
-
7FDU15 (Pn15 – 3000 lbs, 1999)
-
7FGU18 (Pn18 – 3500 lbs, 1999)
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7FDU18 (Pn18 – 3500 lbs, 1999)
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7FGU20 (Pn20 – 4000 lbs, 1999)
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7FDU20 (Pn20 – 4000 lbs, 1999)
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7FGU25 (Pn25 – 5000 lbs, 1999)
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7FDU25 (Pn25 – 5000 lbs, 1999)
-
7FGU30 (Pn30 – 6000 lbs, 1999)
-
7FDU30 (Pn30 – 6000 lbs, 1999)
-
7FGU32 (Pn32 – 6500 lbs, 1999)
-
7FDU32 (Pn32 – 6500 lbs, 1999)
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7FGCU15 (1 ton series – 3000 lbs, 2000)
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7FGCU18 (1 ton series – 3500 lbs, 2000)
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7FGCSU20 (1 ton series – 4000 lbs, 2000)
-
7FGU35 (Pn35 – 8000 lbs, 2000)
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7FDU35 (Pn35 – 8000 lbs, 2000)
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7FGKU40 (Pn40 – 9000 lbs, 2000)
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7FDKU40 (Pn40 – 9000 lbs, 2000)
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7FGU45 (Pn45 – 10000 lbs, 2000)
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7FDU45 (Pn45 – 10000 lbs, 2000)
-
7FGAU50 (Pn50 – 11000 lbs, 2000)
-
7FDAU50 (Pn50 – 11000 lbs, 2000)
-
7FGU60 (Pn60 – 13500 lbs, 2000)
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7FDU60 (Pn60 – 13500 lbs, 2000)
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7FGU70 (Pn70 – 15500 lbs, 2000)
-
7FDU70 (Pn70 – 15500 lbs, 2000)
-
7FGU80 (Pn80 – 17500 lbs, 2000)
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7FDU80 (Pn80 – 17500 lbs, 2000)
-
7FBCU15 (15 – 3000 lbs, 2001)
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30-7FBCU15 (15 – 3000 lbs, 2001)
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7FBCU18 (18 – 3500 lbs, 2001)
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30-7FBCU18 (18 – 3500 lbs, 2001)
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7FBCU20 (20 – 4000 lbs, 2001)
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30-7FBCU20 (20 – 4000 lbs, 2001)
-
7FBCU25 (25 – 5000 lbs, 2001)
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30-7FBCU25 (25 – 5000 lbs, 2001)
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7FBCHU25 (25 – 5000 lbs, 2001)
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30-7FBCHU25 (25 – 5000 lbs, 2001)
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7FBCU30 (30 – 6000 lbs, 2001)
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30-7FBCU30 (30 – 6000 lbs, 2001)
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7FBCU32 (32 – 6500 lbs, 2001)
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30-7FBCU32 (32 – 6500 lbs, 2001)
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7FBCU35 (35 – 8000 lbs, 2001)
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30-7FBCU35 (35 – 8000 lbs, 2001)
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7FBCU45 (45 – 10000 lbs, 2001)
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30-7FBCU45 (45 – 10000 lbs, 2001)
-
7FBCU55 (55 – 12000 lbs, 2001)
-
30-7FBCU55 (55 – 12000 lbs, 2001)
-
7FBEU15 (15 – 3000 lbs, 2003)
-
7FBEU18 (18 – 3500 lbs, 2003)
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7FBEHU18 (18 – 3500 lbs, 2003)
-
7FBEU20 (20 – 4000 lbs, 2003)
Complete Manual Information
Toyota Forklift 7-Series (7FB, 7FGCU, 7FGU/FDU) Service & Repair Manual 1999-2003
Keep your Toyota industrial fleet running at peak performance with this comprehensive Service and Repair Manual. Covering a wide range of models from 1999 through 2003, this manual is the definitive resource for professional mechanics, technicians, and fleet owners who require precise technical data for both Electric (EFG) and Internal Combustion (VFG) 7-Series forklifts.
Whether you are performing routine maintenance or conducting a complex engine or motor overhaul, this document provides the step-by-step guidance necessary to ensure safety, reliability, and longevity of your material handling equipment.
Extensive Model Coverage
This manual is specifically tailored for the following Toyota 7-Series models, including trade names and load capacities:
Electric Powered Models (7FB & 7FBE Series)
- 7FB10 - 7FB30 & 7FBJ35 Series: 1.0 to 3.5 ton models (7FB10, 7FBH10, 7FB14, 7FBH14, 7FB15, 7FBH15, 40-7FB15, 7FB18, 7FBH18, 7FB20, 7FBH20, 40-7FB20, 7FB25, 7FBH25, 40-7FB25, 7FB30, 7FBJ35)
- 7FBCU15 - 55 Series: 3,000 to 12,000 lbs Cushion Tire models (7FBCU15, 7FBCU18, 7FBCU20, 7FBCU25, 7FBCHU25, 7FBCU30, 7FBCU32, 7FBCU35, 7FBCU45, 7FBCU55)
- 7FBEU15 - 20 & 7FBEHU18: 3-Wheel Electric models (3,000 to 4,000 lbs)
Internal Combustion (IC) Models (7FGU/FDU & 7FGCU Series)
- 7FGU/7FDU15 - 32 Series: 3,000 to 6,500 lbs Pneumatic Tire (Gas/Diesel)
- 7FGCU15 - 18 & 7FGCSU20: 3,000 to 4,000 lbs Compact Cushion Tire
- 7FGU/7FDU35 - 80 & 7FGCU35 - 70 Series: High-capacity models up to 17,500 lbs
What’s Included in This Manual
This technical guide is organized into detailed sections for quick navigation, ensuring you find the repair procedure you need without delay:
- General Information: Exterior views, frame numbering, and essential operational tips for the 7-Series chassis.
- Power Systems: Complete diagnostic and repair procedures for Electric Motors, Controllers, and Batteries, as well as IC Engine interfaces (4Y and 1DZ-II series).
- Drive & Chassis: Detailed teardowns of the Drive Unit, Front/Rear Axles, and the Differential system.
- Hydraulics & Material Handling: Comprehensive service for Masts, Cylinders, Oil Pumps, and Control Valves to keep your lifting systems responsive.
- Advanced Diagnostics: Troubleshooting for the Multi-Display functions, Electrical Systems, and the System of Active Stability (SAS).
- Braking & Steering: Maintenance for the Power Steering system and complete Brake system overhauls.
Professional-Grade Technical Data
This manual doesn't just tell you "what" to do; it shows you "how" with:
- Detailed Wiring Diagrams: Identify and fix electrical faults quickly.
- Exploded Views: Understand the assembly of complex components before you start the job.
- Torque Specifications: Ensure every bolt is tightened to factory standards for maximum safety.
- Specialized Tooling: Lists of required service tools for specific Toyota maintenance tasks.
Designed for readability on mobile devices and tablets, this manual allows you to bring professional factory knowledge directly to the shop floor. Minimize downtime and avoid costly dealer repairs by mastering your Toyota forklift maintenance today.
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Frequently Asked Questions - Toyota Forklift Manual
What does this Toyota manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Toyota Forklift 7-Series (7FB, 7FGCU, 7FGU/FDU) Electric & IC Repair & Service Manual 1999-2003. It includes information for the following models: **EFG Series:** - 7FB10 - 7FBH10 - 7FB14 - 7FBH14 - 7FB15 - 7FBH15 - 40-7FB15 - 7FB18 - 7FBH18 - 7FB20 - 7FBH20 - 40-7FB20 - 7FB25 - 7FBH25 - 40-7FB25 - 7FB30 - 7FBJ35 - 7FGU15 (Pn15 – 3000 lbs, 1999) - 7FDU15 (Pn15 – 3000 lbs, 1999) - 7FGU18 (Pn18 – 3500 lbs, 1999) - 7FDU18 (Pn18 – 3500 lbs, 1999) - 7FGU20 (Pn20 – 4000 lbs, 1999) - 7FDU20 (Pn20 – 4000 lbs, 1999) - 7FGU25 (Pn25 – 5000 lbs, 1999) - 7FDU25 (Pn25 – 5000 lbs, 1999) - 7FGU30 (Pn30 – 6000 lbs, 1999) - 7FDU30 (Pn30 – 6000 lbs, 1999) - 7FGU32 (Pn32 – 6500 lbs, 1999) - 7FDU32 (Pn32 – 6500 lbs, 1999) - 7FGCU15 (1 ton series – 3000 lbs, 2000) - 7FGCU18 (1 ton series – 3500 lbs, 2000) - 7FGCSU20 (1 ton series – 4000 lbs, 2000) - 7FGU35 (Pn35 – 8000 lbs, 2000) - 7FDU35 (Pn35 – 8000 lbs, 2000) - 7FGKU40 (Pn40 – 9000 lbs, 2000) - 7FDKU40 (Pn40 – 9000 lbs, 2000) - 7FGU45 (Pn45 – 10000 lbs, 2000) - 7FDU45 (Pn45 – 10000 lbs, 2000) - 7FGAU50 (Pn50 – 11000 lbs, 2000) - 7FDAU50 (Pn50 – 11000 lbs, 2000) - 7FGU60 (Pn60 – 13500 lbs, 2000) - 7FDU60 (Pn60 – 13500 lbs, 2000) - 7FGU70 (Pn70 – 15500 lbs, 2000) - 7FDU70 (Pn70 – 15500 lbs, 2000) - 7FGU80 (Pn80 – 17500 lbs, 2000) - 7FDU80 (Pn80 – 17500 lbs, 2000) - 7FBCU15 (15 – 3000 lbs, 2001) - 30-7FBCU15 (15 – 3000 lbs, 2001) - 7FBCU18 (18 – 3500 lbs, 2001) - 30-7FBCU18 (18 – 3500 lbs, 2001) - 7FBCU20 (20 – 4000 lbs, 2001) - 30-7FBCU20 (20 – 4000 lbs, 2001) - 7FBCU25 (25 – 5000 lbs, 2001) - 30-7FBCU25 (25 – 5000 lbs, 2001) - 7FBCHU25 (25 – 5000 lbs, 2001) - 30-7FBCHU25 (25 – 5000 lbs, 2001) - 7FBCU30 (30 – 6000 lbs, 2001) - 30-7FBCU30 (30 – 6000 lbs, 2001) - 7FBCU32 (32 – 6500 lbs, 2001) - 30-7FBCU32 (32 – 6500 lbs, 2001) - 7FBCU35 (35 – 8000 lbs, 2001) - 30-7FBCU35 (35 – 8000 lbs, 2001) - 7FBCU45 (45 – 10000 lbs, 2001) - 30-7FBCU45 (45 – 10000 lbs, 2001) - 7FBCU55 (55 – 12000 lbs, 2001) - 30-7FBCU55 (55 – 12000 lbs, 2001) - 7FBEU15 (15 – 3000 lbs, 2003) - 7FBEU18 (18 – 3500 lbs, 2003) - 7FBEHU18 (18 – 3500 lbs, 2003) - 7FBEU20 (20 – 4000 lbs, 2003).
Is this manual suitable for beginners?
Yes, this Toyota manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Forklift maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (234.21 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Toyota Forklift manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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