1996-2000 Toyota RAV4 Repair Manual

This manual provides comprehensive service and repair procedures for the 1996-2000 Toyota RAV4. Covers all systems, including engine, transmission, brakes, suspension, and electrical systems. Part No. RM057U

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Document Details

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Document Number / Seller:
28261 / Daniel Murphy
File Size:
141.25 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
SUV
Last updated / verified
Jul 21, 2025

Models Covered & Key Technical Specifications

OEM-Grade Repair Reference Manual: Toyota RAV4 manual, covers 1996-2000 Technical-Repository

Toyota Model Information: 1996-2000 RAV4 / Toyota Motor Corporation. Manual Documentation: Service Manual | Repair Edition.

  • Technical Resolution Data: 50,000 miles establishes the recommended interval for major service procedures.
  • Specific Temperature Range: For optimal operation, 70-90 PSI defines the minimum oil pressure range during engine operation.
  • Essential Power Rating: 130 HP @ 4600 RPM -- signifies the peak engine performance output.
  • Advanced Memory Capacity: The Engine Control Module requires 2 MB for storing diagnostic trouble codes and operational parameters.
  • Core Speed Performance: Maximum torque reaches 125 ft-lbs @ 4600 RPM Parameters.
  • Essential Calibration Data: 9.5:1 compression ratio sets the standard for efficient combustion Cycle.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Repair Reference Manual: Toyota RAV4 manual, covers 1996-2000 Technical-Repository

Operational-Scope: Engine & Drivetrain // Service-Level: Comprehensive // Operational-Scope: Component Repair.

Integrated-Framework Rating Context
Engine Specifications 2.0L 3S-FE Standard Engine Configuration
Transmission Type A540H 4WD Automatic Transaxle
Drivetrain 4WD All-Wheel Drive System
Fuel System SFI Sequential Fuel Injection
Horsepower 120-130 HP @ 4600 RPM Peak Engine Output Range
Torque 125-130 ft-lbs @ 4600 RPM Peak Engine Torque Range

Technical content addresses engine diagnostics, transmission service procedures, suspension component replacement, brake system maintenance, and detailed electrical system diagrams. This workshop manual details the disassembly and reassembly of major components, including engine, transmission, and suspension systems, providing step-by-step instructions for accurate repairs. Engine overhaul procedures cover cylinder head, pistons, crankshaft, and valve train components, ensuring comprehensive engine serviceability. Transmission overhaul focuses on internal components, valve body assembly, and torque converter testing, offering complete driveline service. Suspension and brake system sections detail component inspection, replacement, and service procedures for optimal vehicle safety and performance. Electrical system diagrams and diagnostic information aid in troubleshooting and repair of the vehicle's complex electronic systems. This manual documents torque specifications for critical fasteners to ensure proper rotational loosening prevention.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.0008-.0020" (0.020-0.050 mm) is the specified range for side clearance measurements, with a maximum allowable clearance of 0.004" (0.10 mm).

Specify the **standard** torque specifications. keyboard_arrow_down

15 ft-lbs (20 N.m) is the standard torque specification for Air Bag Sensor Assembly Screws and Front Air Bag Sensor Mounting Screws.

What is the **necessary** safety precautions? keyboard_arrow_down

Always wear safety glasses, rubber gloves, and a long-sleeved shirt when handling components or cleaning up after air bag deployment.

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This repair manual is incredibly detailed and easy to navigate. The download process was seamless, and I received my link almost instantly. Highly recommend it for anyone looking to maintain their RAV4!