2003-2006 Dodge™ Sprinter 2.7L CDI shop manual
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2003-2006 Dodge™ Sprinter 2.7L CDI shop manual - Technical Specifications
- File Size:
- 41.57 MB
- File Type:
- RAR
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 0.85 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Car
- Brand:
- Mercedes
Mercedes Models and Parts Covered in this Car Manual
Sprinter 2.7L CDI/ Dodge™ (Mercedes-Benz AG™)
- Dodge Sprinter 2500 Cargo Van (2003-2006)
- Dodge Sprinter 2500 Passenger Van (2003-2006)
- Dodge Sprinter 3500 Cargo Van (2003-2006)
- Dodge Sprinter 3500 Chassis Cab (2004-2006)
- Dodge Sprinter 2.7L CDI
- Freightliner Sprinter 2.7L CDI
Engine: 2.7L CDi
Model or production year(s): 2002, 2003, 2004, 2005, 2006.
Mercedes 2003-2006 Dodge™ Sprinter 2.7L CDI shop manual - Complete Manual Information
Table of Contents
1.0 Introduction
- 1.1 System Coverage
- 1.2 Six-Step Troubleshooting Procedure
2.0 Identification of System
3.0 System Description and Functional Operation
- 3.1 Airbag System
- 3.1.1 Driver Airbag
- 3.1.2 Passenger Airbag
- 3.1.3 Sidebags
- 3.1.4 Seat Belt Tensioners
- 3.1.5 Diagnostic Trouble Codes
- 3.1.6 Active Codes
- 3.1.7 Stored Codes
- 3.2 Communication K-Lines
- 3.2.1 CAN Bus
- 3.3 Heating, Automatic Temperature Control (ATC)
- 3.3.1 Component Description
- 3.3.2 Front Heater
- 3.3.3 Heater Booster
- 3.3.4 System Diagnostics
- 3.4 Central Locking System
- 3.4.1 System Description
- 3.4.2 Component Description
- 3.4.3 Vehicle Security System (VSS)
- 3.5 Driver Door Lock Actuator
- 3.5.1 Rear Door Lock Actuator
- 3.6 Instrument Cluster
- 3.6.1 Component Description
- 3.6.2 System Operation
- 3.6.3 Diagnosis
- 3.6.4 Active Codes
- 3.6.5 Stored Codes
4.0 Disclaimers, Safety, Warnings
- 4.1 Disclaimers
- 4.2.1 Technician Safety Information
- 4.2.2 Mechanical Safety Information
- 4.2.3 System Safety Information
- 4.2 Vehicle Damage Warnings
- 4.3.1 Engine Damage Warnings
- 4.3.2 Road Testing a Compliant Vehicle
5.0 Required Tools and Equipment
6.0 Glossary of Terms
7.0 Diagnostic Information and Procedures
- Airbag
- AIRBAG WARNING INDICATOR - DRIVER HIGH
- AIRBAG WARNING INDICATOR - DRIVER LOW
- DRIVER SEAT BELT TENSIONER - INCORRECT FEEDBACK
- DRIVER SQUIB 1 - INCORRECT FEEDBACK
- DRIVER SQUIB 2 - INCORRECT FEEDBACK
- INTERNAL
- PASSENGER SEAT BELT TENSIONER - INCORRECT FEEDBACK
- STORED ENERGY FIRING - INCORRECT FEEDBACK
- STORED ENERGY FIRING
- SQUIB 1
- SQUIB 2
- DRIVER SEAT BELT TENSIONER CIRCUIT OPEN
- DRIVER SEAT BELT TENSIONER SHORT TO BATTERY
- DRIVER SEAT BELT TENSIONER SHORT TO GROUND
- PASSENGER SEAT BELT TENSIONER CIRCUIT OPEN
- PASSENGER SEAT BELT TENSIONER SHORT TO BATTERY
- PASSENGER SEAT BELT TENSIONER SHORT TO GROUND
- Cabin Heater
- COMBUSTION FAN MOTOR - SHORT TO BATTERY
- COMBUSTION FAN MOTOR - SHORT TO GROUND
- COMBUSTION FAULT
- CONTROL UNIT FAULT
- COOLANT FAN RELAY - CONTROL CIRCUIT OPEN
- COOLANT FAN RELAY - SHORT TO BATTERY
- COOLANT FAN RELAY - SHORT TO GROUND
- FAN MOTOR FAULT
- FLAME SENSOR FAULT
- FLAME SENSOR SHORTED
- GLOW PLUG CIRCUIT OPEN
- GLOW PIN SHORTED
- HEATER IN LOCKOUT MODE
- HEATER OVERHEATED
- HEATER S/W SHORTED
- OVER VOLTAGE
- SUCESSIVE OVERHEATING
- TEMPERATURE SENSOR OPEN
- TEMPERATURE SENSOR SHORTED
- UNDER VOLTAGE
8.0 Communication
- NO RESPONSE FROM AIRBAG CONTROL MODULE
- NO RESPONSE FROM AUTOMATIC TEMPERATURE CONTROL
- NO RESPONSE FROM CABIN HEATER MODULE
- NO RESPONSE FROM CENTRAL LOCKING MODULE
- NO RESPONSE FROM CLUSTER - BRAKE
- NO RESPONSE FROM INSTRUMENT CLUSTER
- NO RESPONSE FROM TRANSMISSION CONTROL MODULE
9.0 Heating and Air Conditioning
- A/C COMPRESSOR CONTROL HIGH OR OPEN (STORED)
- A/C COMPRESSOR CONTROL SHORTED LOW (STORED)
- AIR INLET CONTROL S/ROTOR HIGH OR OPEN (ACTIVE)
- AIR INLET CONTROL S/ROTOR SHORTED LOW (ACTIVE)
- AIR OUTLET TEMP SENSOR HIGH OR OPEN (ACTIVE)
- AIR OUTLET TEMP SENSOR SHORTED LOW (ACTIVE)
- AUX A/C FUNCTION TEST FAILURE
- AUX A/C RELAY CONTROL HIGH OR OPEN (ACTIVE)
- AUX A/C RELAY CONTROL SHORTED LOW (ACTIVE)
- CAN MESSAGE - BRAKE (ACTIVE)
- CAN MESSAGE - CLUSTER (ACTIVE)
- CAN MESSAGE - GROUND (ACTIVE)
- CAN MESSAGE - WIPER (ACTIVE)
- CLUTCH FUNCTION TEST FAILURE
- COMP CONTROL RELAY CIRCUIT OPEN
- COOLANT FAN RELAY CONTROL SHORTED TO GROUND
- COOLANT FAN RELAY CONTROL SHORTED TO BATTERY
- FUNCTION TEST FAILURE
- NO COMMUNICATION BUS (ACTIVE)
- REAR AIR SOLENOID CONTROL HIGH OR OPEN (ACTIVE)
- REAR AIR SOLENOID CONTROL SHORTED LOW (ACTIVE)
- REAR AIR SOLENOID FUNCTION TEST FAILURE
- RECIRC AIR S/R S/C HIGH OR OPEN (ACTIVE)
- RECIRC AIR S/R S/C SHORTED LOW (ACTIVE)
- SHUT DOWN FAULT
- WATER CYCLE VALVE CONTROL SHORTED LOW (STORED)
- WATER CYCLE VALVE CONTROL SHORTED TO GROUND (STORED)
- WATER CYCLE VALVE CONTROL SHORTED LOW (STORED)
10.0 Instrument Cluster
- FUEL SENSOR CIRCUIT OPEN
- FUEL LEVEL SENSOR SHORT TO GROUND
- INSTRUMENT CLUSTER CIRCUIT OPEN
- INSTRUMENT CLUSTER SHORT TO GROUND
- INSTRUMENT CLUSTER VOLTAGE MISSING
- NO COMMUNICATION WITH EWS
- NO COMMUNICATION WITH SRS
- SERVICE INTERVAL DISPLAY
- SMS INDICATOR LAMP FAILURE
11.0 Vehicle Theft/Security
- DRIVER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND
- DRIVER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND
- REAR DOOR LOCK SWITCH CIRCUIT SHORT TO GROUND
- DOOR SWITCH
- DOOR SWITCH CIRCUIT SHORT TO GROUND
- SWITCH - INTERNAL ERROR
- SWITCH - INTERIOR LIGHTS
- SWITCH - INTERIOR LIGHTS (ACTIVE)
- TOWING INCLINATION SENSOR BEYOND LIMITS
- TOWING INCLINATION SENSOR CIRCUIT OPEN
- TOWING INCLINATION SENSOR CIRCUIT SHORT TO GROUND
- TOWING INCLINATION SENSOR VOLTAGE MISSING
- TRUNK INTRUSION SENSOR CIRCUIT OPEN
- TRUNK INTRUSION SENSOR SHORT TO GROUND
- TRUNK SWITCH OPEN (ACTIVE)
- TRUNK SWITCH SHORT TO GROUND
- TRUNK SWITCH SHORT TO VOLTAGE
- VEHICLE SECURITY SYSTEM INTERFACE FAULT
- SECURITY SYSTEM INTERFACE FAULT - SSM
- WINDSHIELD WIPER & WASHER
- VERIFY OPERATION
- VERIFICATION TESTS
- VEHICLE THEFT SYSTEMS
12.0 Component Locations
- AIRBAG SYSTEM
- 12.1 Airbag System Module
- 12.2 Airbag System
- AUTOMATIC TEMPERATURE CONTROL (ATC) SYSTEM
- 12.3 ATC System Component Locations
- BODY CONTROL MODULE
- 12.4 Body Control Module
-
12.5 Body Control Module Connectors
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Frequently Asked Questions - Mercedes Car Manual
What does this Mercedes manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2003-2006 Dodge™ Sprinter 2.7L CDI shop manual. It includes information for the following models: **Sprinter 2.7L CDI/ Dodge™ (Mercedes-Benz AG™)** - Dodge Sprinter 2500 Cargo Van (2003-2006) - Dodge Sprinter 2500 Passenger Van (2003-2006) - Dodge Sprinter 3500 Cargo Van (2003-2006) - Dodge Sprinter 3500 Chassis Cab (2004-2006) - Dodge Sprinter 2.7L CDI - Freightliner Sprinter 2.7L CDI Engine: 2.7L CDi Model or production year(s): 2002, 2003, 2004, 2005, 2006. .
Is this manual suitable for beginners?
Yes, this Mercedes manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Car maintenance and repair.
What file format will I receive?
You will receive this manual as a RAR file (41.57 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Mercedes Car manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Does this manual include wiring diagrams?
Yes, this automotive service manual typically includes electrical wiring diagrams, component locations, and diagnostic procedures specific to your Mercedes vehicle model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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