1995-1999 Dodge Neon Shop Manual
Exploded diagrams, specifications, and repair procedures for the Dodge Neon. Covers base and competition package models. PN 80308764.
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Models Covered & Key Technical Specifications
1995-1999 Dodge Neon Shop Manual: Technical-Guide
Dodge Neon (1995-1999) Technical-Scope: Covers base and competition package models | Series: Dodge Neon Compendium.
- Maximum Technical Resolution: 1200 dpi establishes the maximum print output Logic.
- Authorized Specification Data: For optimal operation, 53 N·m defines the final torque setting Framework.
- Fundamental Operating Range: 25 mm -- signifies the maximum pedal travel before engagement Threshold.
- Specific Component Requirements: The wheel speed sensor requires 7 N·m for correct mounting Logic.
- Critical Alignment Parameters: The steering knuckle needs 2 N·m (17 in-lbs) for proper assembly Standards.
- Rated System Capacity: For safe operation, 135 N·m is the maximum torque value for wheel mounting nuts Norms.
Professional Workshop Service Manual & Technical Specifications
Dodge Neon (1995-1999) Shop Manual: Reference Data
Dodge Neon Technical-Scope: Comprehensive repair and maintenance information | Asset-ID: 80308764
Technical-Scope: Complete coverage for 1995-1999 Dodge Neon models, including competition packages.
Table
| Assessment-Parameter | Operational-Logic | Framework |
|---|---|---|
| Clutch Specifications | Torque settings for clutch assembly | 75 N·m (55 ft. lbs.) |
| Wheel Bearing Torque | Hub/bearing assembly retaining nut torque | 217 N·m (160 ft. lbs.) |
| Brake Caliper Guide Pin Torque | Caliper guide pin bolt torque | 18 N·m (192 in. lbs.) |
| Steering Knuckle Torque | Knuckle to ball joint stud torque | 95 N·m (70 ft. lbs.) |
| Front Suspension Torque | Strut to steering knuckle bolt torque | 53 N·m (40 ft. lbs.) |
| Rear Suspension Torque | Clevis bracket to knuckle torque | 95 N·m (70 ft. lbs.) |
Table of Contents Summary
Repair data is categorized into:
- Front Suspension Procedures
- Clutch System Components
- Hydraulic Clutch System
- ABS System Components
- Rear Suspension Specifications
- Brake System Diagnosis
Component Overviews
Proper vehicle wheel alignment is detailed, covering the adjustment of interrelated front and rear suspension angles. This manual outlines the methods for checking and adjusting alignment, emphasizing the importance of following Chrysler Corporation's specifications.
Maintenance Schedules
The manual details two maintenance schedules, Schedule-A for general transportation and Schedule-B for severe driving conditions. It covers engine oil changes, filter replacements, belt tension adjustments, and fluid checks.
Brake System Diagnostics
Comprehensive troubleshooting guides are provided for various brake issues, including pedal feel, noise, and warning light functions. Specific charts detail common conditions and potential corrections.
Clutch System Operation
This section describes the modular clutch assembly, including the clutch disc, diaphragm clutch cover, release bearing, and hydraulic clutch system. It details diagnostic procedures for clutch grab, chatter, slippage, and improper release.
ABS System Functionality
The Antilock Brake System (ABS) operation is explained, focusing on the ITT Teves Mark 20 ABS system. It covers hydraulic circuits, solenoid valve functions, and diagnostic procedures for ABS-related issues.
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