John Deere JD310 Loader Backhoe Technical Manual, 1971–1977 (P/N TM-1036)
324 Pages • Printable PDF • 30.32 MB • Download
John Deere Models Covered & Key Technical Specifications
Model: JD310
Sub-models / Variants: 9405 Backhoe, 9500 Backhoe
Model Years: 1971–1977 (1971, 1972, 1973, 1974, 1975, 1976, 1977)
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Engine displacement: 164 cubic inches
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Number of cylinders: 3
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Flywheel horsepower (net): 50 HP (at 2500 rpm)
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Fuel type: Gasoline or Diesel
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Transmission: Collar-shift with hydraulic reverser (8 speeds forward, 4 rearward with high-speed reverse lockout); the reverse high-speed lockout was discontinued after serial number 276765 and could also be removed in the field.
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Fuel tank capacity: 19-1/2 gallons
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Engine crankcase capacity (with filter): 7 quarts (early units), 9 quarts (later units)
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Transmission-hydraulic reservoir capacity: 20-1/2 gallons
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Cooling system capacity: 12 quarts
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Cylinder head bolt torque: 95 ft-lbs (in sequence)
Component-specific serial breaks: The following distinctions apply to individual components and service procedures, not to the manual's overall serial-number coverage.
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Engine components: Larger piston pins from unit serial number 189324; oil gauge nipple variants through 206081 and from 206082.
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Diesel engine: Engine oil cooler from unit serial number 169357; service-block piston cooling plugs through engine serial number 248000, with cooling orifices from 248001.
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Transmission shifter: Special tube from 134822; cap through 134822.
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Reverser: Shift valve variants through 164927 and from 164928; neutral-lock linkage from 164928; control shaft and upper arm variants through 240856 and from 240857.
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Brake assemblies: Disk, facing and pressure plate configurations through 135503, 135504–192000, 192001–233860, and from 233861.
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Brake lubrication and parking brake: Rear transmission oil line update for units before 188122; parking brake section applies from 207388.
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Power steering: Inlet check valve from 147883; inlet elbow replacement note applies to 147883–164494.
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Hydraulic valves: Return filter relief valve variants through 208258 and from 208259; pressure control valve variants through 246127 and from 246128; backhoe swing valve orifice plates removed at 132042.
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9405 Backhoe: Hydraulic circuit diagram through 188122; swing cylinder piston and seal variants through 135776 and from 135777.
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Loader boom cylinders: Assembly variants through 192003 and from 192004.
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Front wheel and support: Hub and hub cap variants through 211797 and from 211798; front support bottom cover through 150739.
John Deere Manual Features & Selected Content Preview
John Deere's technical manual for the 1971–1977 JD310 Loader Backhoe covers gasoline and diesel machines with 9405 or 9500 backhoes. Publication P/N TM-1036 includes revisions through May 1977 and factory procedures for diagnosis, adjustment, disassembly and repair.
PDF Navigation, Readability and Page Count
Search and bookmarks: The PDF has searchable text and embedded bookmarks for navigating its sections. OCR errors can affect exact-term searches, and small electrical schematic labels need enlargement to read clearly.
Revision notes: Hydraulic section pages 70-15-9 and 70-15-10 remain in the file even though the May 1977 page list marks them for removal. The revised hydraulic specifications are also included.
The download contains one printable, 324-page PDF, including the front and rear covers, 19 blank pages or pages containing only headers and footers, contents pages, revision lists and index.
Engine, Drivetrain and Hydraulic Repair Coverage
Selected coverage below highlights the main repair and diagnostic work. Predelivery inspections and a lubrication chart are also included.
- Engine overhaul: Cylinder head and valve service, piston and liner work, crankshaft and camshaft inspection, oil pump checks, and water pump repair.
- Fuel and governor: Marvel-Schebler carburetor disassembly and adjustment, governor service, and Roosa-Master JDB injection pump removal, installation and timing.
- Power train: Tractor separation, clutch service, collar-shift transmission repair, hydraulic reverser rebuilding, differential setup and final drive bearing adjustment.
- Hydraulic diagnosis: Analyzer-based system tests, pump delivery checks, control valve testing and cylinder leakage diagnosis for loader and backhoe functions.
- Steering and brakes: Power steering valve repair, gerotor steering unit service, hydraulic wet brake repair, brake bleeding and pedal adjustment.
- Electrical troubleshooting: Starting and charging circuit diagnosis, alternator and regulator tests, starter repair, ignition checks, and gauge and sender testing.
- Loader and backhoe assemblies: Frame, boom, bucket and cylinder service for the 9405 and 9500 backhoes, plus extendible dipperstick repair.
John Deere wrote this manual for experienced mechanics; it assumes workshop knowledge and access to the specified measuring equipment and service tools.
Hydraulic Fault Isolation and Swing Cylinder Repair
The symptom index, Hydraulic System Test Record and Test Pattern Analysis Chart connect test results with likely faults. They support a diagnostic sequence for distinguishing pump supply problems from control valve or cylinder leakage before choosing the assembly to dismantle.
The closed-center hydraulic circuit explanation covers constant-pressure operation, priority flow, the accumulator and stroke control. Power steering cutaways show valve operation alongside repair procedures for the steering assemblies.
The 9500 backhoe has a dedicated rotary-vane swing cylinder section covering disassembly, seals, hydraulic braking and shaft-to-coupling timing. Dimensioned drawings are provided for its removal bar and holding fixture.
Extendible dipperstick coverage includes bearing strips, the telescoping assembly and cylinder overhaul. Its control valve section provides leakage testing and replacement guidance; internal valve repair is not recommended.
Engine, Fuel and Drivetrain Service Depth
Engine specifications distinguish new-part dimensions from wear tolerances for liners, pistons, camshaft components and crankshaft bearings. Gear train and governor illustrations accompany assembly and adjustment work, while the lubrication section includes oil pump gear clearances.
Injection pump scope: On-machine Roosa-Master JDB diagnosis and timing are covered here. Detailed injection pump and nozzle service is referred to the separate SM-2045 manual, which is not included. Pump mounting and drive illustrations accompany the procedures provided here.
The separation procedures lead into component repair rather than stopping at removal. Reverser pressure tests precede teardown, and the spiral bevel gear tooth-pattern illustration supports differential adjustment.
Wiring References and Assembly Cautions
The Electrical Schematic and Component Wiring Diagram accompany circuit testing and identify connections between electrical components. Charging, starting and ignition sections provide component tests and repair procedures.
The manual flags assembly errors with direct consequences: incorrect injection pump drive alignment can leave timing half a turn out, while inadequate screw engagement during tapered backhoe pin removal can damage the pin threads.
Heavy-component work requires suitable lifting and support equipment, and hydraulic disconnection requires the accumulator to be discharged as specified in the manual.
Selected Valve Clearance and Assembly Torque Examples
Valve clearance: Intake valve clearance is 0.014 inch for both gasoline and diesel engines, with adjustment permitted hot or cold.
Assembly torque: The rear axle retaining cap screw is specified at 55 ft-lbs; engine-to-clutch housing fasteners are specified at 250 ft-lbs.
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