Komatsu D155AX-5 / D155 Shop Manual

Covers D155AX-5, D155 with procedures for transmission, engine, and hydraulics. PN SEBM016206.

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Document Details

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Document Number / Seller:
28862 / Donna Parker
File Size:
406.43 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bulldozer
Last updated / verified
Jul 22, 2025

Models Covered & Key Technical Specifications

Komatsu D155AX-5, D155 (SEBM016206) — 2004 Komatsu D155AX-5 / D155 Repository | Komatsu Repository

  • Engine Specifications: 6-140•165 is the cylinder bore and stroke specification Baseline.
  • Transmission Performance: For optimal operation, 24V is the alternator output specification Requirements.
  • Hydraulic System Data: 3.7MPa (38 kg/cm²) — signifies the maximum pump pressure Threshold.
  • Weight Capacity: The total machine requires 3,365 kg for the cab installed Configuration.
  • Cooling System: SAE 10W-30 is the recommended oil for ambient temperatures up to 30°C Parameters.
  • Track Specifications: 560 mm is the specified width for the track shoe Logic.

Professional Workshop Service Manual & Technical Specifications

Strategic Specification Training Manual: Komatsu D155AX-5, D155 Models Electrical-Reference

Architecture-Focus: Komatsu D155AX-5, D155 models // Architecture-Focus: Komatsu / Dozer Logic // Architecture-Focus: D155AX-5, D155, 2004.

Assessment-Element Operational-Logic Context
Komatsu D155AX-5, D155 Shop Manual 2004

Organized into dedicated modules for

Table of Contents

  • Others
  • General
  • Maintenance Standard
  • Testing and Adjusting
  • Structure and Function

Introduction

This manual covers the Komatsu D155AX-5 and D155 bulldozer models, providing essential information for maintenance and repair. It details various systems including the engine, power train, hydraulics, and controls.

Engine Systems

Diagnostic procedures are covered for the engine, including the fuel injection pump and general engine control mechanisms. Information on the radiator and oil cooler systems is also included.

Power Train Components

Wiring diagrams are provided for the power train unit, torque converter, and transmission. This section details the power train hydraulic system, including diagrams and explanations of the HSS system and components.

Hydraulic and Control Systems

Fuel system procedures are documented for the hydraulic tank and filter, as well as the accumulator and PPC control systems. Diagrams for the PPC valve, piston valve, and solenoid valves are provided.

Maintenance and Standards

Adjustment procedures are detailed for various components, including the HSS motor and brake systems. The manual specifies maintenance standards to ensure proper operation and longevity.

Torque specifications for various components are included to ensure proper joint separation prevention.

FAQ

Determine the **specific** torque specifications for the final drive assembly. keyboard_arrow_down

1,372×2 Nm is required for the final drive assembly without special instructions.

What **designated** safety precautions should be followed during disassembly and assembly? keyboard_arrow_down

Always wear safety glasses when grinding parts, and always wear safety shoes and a helmet.

Check the **critical** lubrication requirements for the track roller bogie. keyboard_arrow_down

Grease chamber cylinder (9) is used for lubrication in the track roller bogie assembly.

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Reviews (5)

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Rated 4 out of 5 stars
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The download link was emailed to me promptly after purchase. Smooth process and excellent customer support!
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The manual covers everything I needed for my D155 bulldozer. Highly detailed sections make troubleshooting a breeze.
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I had a question about the manual, and the support team responded quickly with the information I needed. Very professional!
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This shop manual is a must-have for anyone working on the D155AX-5. Clear instructions and helpful diagrams!