Komatsu D68E-1 / D68E-1A / D68P-1A / D68P-1 / B1001 / 45590 Workshop Manual

Comprehensive repair and diagnostic procedures for Komatsu D68E-1, D68E-1A, D68P-1A, D68P-1, B1001, and 45590 bulldozers. Includes detailed diagrams and specifications for all major systems. Part number: SEBMU1440102.

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Komatsu Models Covered & Key Technical Specifications

Models: Komatsu D68E-1, Komatsu D68E-1A, Komatsu D68P-1, Komatsu D68P-1A
Sub-models / Variants: Brazilian (D68E-1A, D68P-1A)
Build Years: Not specified
Serial Numbers: D68E-1 (1001 and up), D68E-1A (B1001 and up), D68P-1 (45590 and up), D68P-1A (B1001 and up)
Technical Data:

  • Engine speed (max, no load): 2,050–2,150 rpm
  • Engine speed (min, no load): 600–630 rpm
  • Valve clearance (intake/exhaust): 0.33 mm / 0.71 mm (cold)
  • Compression pressure (min): 34 kg/cm²
  • Engine oil pan capacity (refill): 26 liters
  • Engine assembly weight: 1,500 kg
  • Radiator/torque converter cooler assembly weight: 180 kg
Technical Specifications
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Document Number / Seller:
30622 / Stephanie Grant
File Size:
57.30 MB
File Type:
PDF
Language:
Pages:
409
Printable:
Yes
Category:
Bulldozer
Last updated / verified
Sep 23, 2025

Komatsu Manual Features & Content Preview

Inside the Komatsu D68E-1 / D68P-1 Workshop Manual

  • Covers the Komatsu D68E-1, D68E-1A, D68P-1, and D68P-1A Bulldozer series with serial numbers starting from 1001, B1001, and 45590
  • Official Komatsu publication SEBMU1440102, covering the 6D125-1 engine platform
  • Includes 64 detailed exploded-view diagrams, 9 hydraulic control schematics, and 2 complete electrical wire coding tables
  • File delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • This 409-page manual serves as the primary technical reference for the D68-1 build, documenting engine, drivetrain, undercarriage, and hydraulics specifications for the Brazilian and standard configuration units

Component and System Documentation

The Komatsu D68E-1 / D68P-1 workshop manual details the structural design and functional operation of the 6D125-1 engine assembly, TORQFLOW power train, and heavy-duty undercarriage components. Sections cover hydraulic circuitry, including the modulation of torque converter relief valves, steering control valves, and transmission lubrication standards. Maintenance documentation includes specific component weights for safe hoisting, fluid capacity charts for engine oil and transmission systems, and standardized torque specifications for bolting configurations.

Technical Specifications and System Reference

Engine performance parameters are clearly defined, listing max-load speeds of 2,050–2,150 rpm and compression pressure thresholds of 34 kg/cm² for diagnostic comparison. The manual provides valve clearance specs for cold intake (0.33 mm) and exhaust (0.71 mm) setups. Transmission hydraulic circuit pressures are regulated at 2 to 3 kg/cm² for the torque converter, while the TORQFLOW pump maintains a delivery rate of 73.7 liters per minute at 1,850 rpm. Reference the factory workshop documentation structure to understand how the system is categorized by component group.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 409-page Komatsu OEM workshop manual covering the D68E-1 / D68P-1 Bulldozer series, documenting engine, chassis, electrical, and hydraulic specifications for the standard and Brazilian variants across specified serial number ranges.

Document Reference: SEBMU1440102

Manual FAQ, Purchase & Download Details

Which wiring diagram resources are included for understanding electrical circuits in this bulldozer manual? keyboard_arrow_down

Electric wire code section includes detailed classification tables for wire thickness, current ratings, and color-coded circuit identification to assist with understanding system layouts.

Are tightening specification tables included for maintenance tasks? keyboard_arrow_down

Manual contains comprehensive charts listing standard tightening torques for bolts, nuts, and split flange components. These tables provide reference values in both kilogram-meters and Newton-meters.

Is the D68E-1 bulldozer submodel covered within the technical chapters of this shop manual? keyboard_arrow_down

Shop manual covers the D68E-1, D68E-1A, D68P-1, and D68P-1A models, including specific serial number ranges for each variant.

What information regarding fluid capacities and lubricant selection is presented in this document? keyboard_arrow_down

Table of oil and coolant quantities lists the recommended lubricant types based on ambient temperature ranges. It also provides both specified and refill capacity values for major reservoirs including the engine oil pan, transmission case, and hydraulic tank.

Does the document provide structural reference data for the major machine systems? keyboard_arrow_down

Manual features dedicated chapters for the engine, power train, undercarriage, and hydraulic systems that contain structure and function descriptions for each component. Additionally, it includes weight tables for various assemblies and maintenance standards for assessing parts. These reference materials are organized by chapter to provide technical context for the listed machine systems.

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