Komatsu D20P-7A, D20PL-7, D20PLL-7, D20AG-7, D20PG-7A, D21A-7, D21AG-7, D21S-7, D21QG-7, D21PG-7A Bulldozer Shop Manual (P/N SBM001407, 2000)
668 Pages • 52.21 MB • Instant, Printable PDF
Komatsu Models Covered & Key Technical Specifications
Models: D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21S-7, D21AG-7, D21QG-7, D21PG-7A, D21A-7T, D21Q-7
Sub-models / Variants: D20A, D20P, D21A, D21S, D21Q, rubber shoe specification, F2/R2 Transmission, F3/R3 Transmission
Trade Names: Bulldozer
Model Years: 2000 and up
Serial Numbers: D20PL-7: 62001 and up, D20PLL-7: 62001 and up, D20AG-7: 75001 and up, D20P-7A: 75001 and up, D20PG-7A: 75001 and up, D21A-7: 75001 and up, D21AG-7: 75001 and up, D21PG-7A: 75001 and up, D21S-7: 61001 and up, D21QG-7: 61001 and up, D21A-7T: 75001 and up
Technical Data:
- Engine: 4D95S-1 or 4D94E-1A, 4-cycle, water-cooled, in-line vertical, direct injection
- Piston displacement: 2.69 liters (2,690 cc) or 2.77 liters (2,775 cc)
- Rated horsepower: 29.4 kW / 2,450 rpm
- Transmission type: Hydroshift planetary gear (hydraulically actuated) or Spur gear sliding mesh
- Max gradeability: 30 degrees
- Min turning radius: 2.0–3.1 meters depending on variant
- Operating weight: 3,040–4,710 kg depending on configuration
Komatsu Manual Features & Content Preview
- Official Komatsu publication SBM001407 (December 2000)
- 668 pages detailing engine, drivetrain, chassis, and hydraulic systems for the 2000 Komatsu D20/D21 series
- Documents the engineering transition from early transmission configurations to later F3/R3 setups
- Includes 47 exploded-view mechanical diagrams and 12 hydraulic circuit schematics with component index tables
Component and System Documentation
When working on a D20PL-7, D20P-7A, or D21A-7, having the exact factory specifications eliminates guesswork. This manual breaks down the structure, testing procedures, and maintenance standards for the entire bulldozer line. The reference material covers engine control systems, main clutch actuation, and transmission variations, including both hydroshift and sliding mesh spur gear designs. It also maps out the complete hydraulic circuit layouts for steering and work equipment to support accurate troubleshooting.
Specification Highlights and Data Preview
Standardized reference tables are included to speed up shop workflow. The text provides precise engine displacement figures (2.69 liters or 2.77 liters, depending on the block), along with main clutch housing torque values and transmission gear combinations required for proper assembly. The data charts outline critical thresholds such as intake valve clearances and hydraulic pump discharge rates of 47 to 59 liters per minute. Following these original equipment specifications helps ensure accurate maintenance of hydraulic steering circuits and final drive units. Always rely on the complete factory documentation and standard shop safety protocols before performing heavy machinery repairs.
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