Komatsu D20/D21 Series Shop Manual

Service and repair manual for Komatsu D20P-7A, D20PL-7, D20PLL-7, D20AG-7, D20PG-7A, D21A-7, D21AG-7, D21S-7, D21QG-7, D21PG-7A bulldozers from 2000 onwards. Komatsu 010107.

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Komatsu Models Covered & Key Technical Specifications

Models: D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21S-7, D21AG-7, D21QG-7, D21PG-7A, D21A-7T, D21Q-7
Sub-models / Variants: D20A, D20P, D21A, D21S, D21Q, rubber shoe specification, F2/R2 Transmission, F3/R3 Transmission
Trade Names: Bulldozer
Build Years: 2000 and up
Serial Numbers: D20PL-7: 62001 and up, D20PLL-7: 62001 and up, D20AG-7: 75001 and up, D20P-7A: 75001 and up, D20PG-7A: 75001 and up, D21A-7: 75001 and up, D21AG-7: 75001 and up, D21PG-7A: 75001 and up, D21S-7: 61001 and up, D21QG-7: 61001 and up, D21A-7T: 75001 and up
Technical Data:

  • Engine: 4D95S-1 or 4D94E-1A, 4-cycle, water-cooled, in-line vertical, direct injection
  • Piston displacement: 2.69 liters (2,690 cc) or 2.77 liters (2,775 cc)
  • Rated horsepower: 29.4 kW / 2,450 rpm
  • Transmission type: Hydroshift planetary gear (hydraulically actuated) or Spur gear sliding mesh
  • Max gradeability: 30 degrees
  • Min turning radius: 2.0–3.1 meters depending on variant
  • Operating weight: 3,040–4,710 kg depending on configuration
Technical Specifications
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Document Number / Seller:
28913 / Joseph Young
File Size:
52.21 MB
File Type:
PDF
Language:
English
Pages:
668
Printable:
Yes
Category:
Bulldozer
Last updated / verified
Aug 21, 2025

Komatsu Manual Features & Content Preview

Technical Scope and Coverage for the Komatsu D20/D21 Series Bulldozer

  • Built for owners and workshops servicing the 2000 Komatsu D20/D21 series, documenting engine, drivetrain, chassis, and hydraulic systems across all primary model variants
  • Official Komatsu publication SBM001407, dated December 2000
  • Contains 47 detailed exploded-view mechanical diagrams and 12 complex hydraulic circuit schematics with corresponding component index tables
  • File delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Laid out for standard letter and A4 printing
  • This 2000 edition is the base factory publication for the D20/D21 bulldozer line, documenting the transition between earlier transmission configurations and later F3/R3 setups

Component and System Documentation

This 668-page workshop document provides technical specifications for the entire Komatsu D20/D21 bulldozer line, including D20PL-7, D20P-7A, and D21A-7 configurations. The text is partitioned into core sections detailing structure and function, testing and adjustment procedures, disassembly/assembly of main power train components, and comprehensive maintenance standards. It covers engine control systems, main clutch actuation, transmission variations including hydroshift and sliding mesh spur gear designs, and hydraulic circuit layouts for both steering and work equipment.

Specification Highlights and Data Preview

Technical data is provided in standardized tables for quick reference during servicing. Engine displacement is documented at 2.69 liters or 2.77 liters depending on the specific model engine. The main clutch housing torque values and transmission gear combinations are documented to ensure correct assembly. Intake valve clearance and hydraulic pump discharge rates of 47–59 liters per minute are specified within the detailed data charts. Understanding factory workshop documentation is structured allows for accurate maintenance of the hydraulic steering circuits and final drive units.

Note: All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 668-page Komatsu OEM workshop manual covering the 2000+ D20/D21 series, documenting engine, chassis, electrical, and hydraulic specifications for the primary bulldozer line.

Manual FAQ, Purchase & Download Details

Which specific technical tables are provided for standard tightening torque values of metric nuts and bolts? keyboard_arrow_down

Specification tables listed in the document provide torque values categorized by thread diameter and width across flats for metric hardware and various assembly components.

Are there exploded views or assembly diagrams that show how to break down and connect the push-pull type coupler? keyboard_arrow_down

Document contains diagrams illustrating the disassembly and connection sequences for both Type 1 and Type 2 push-pull couplers. These illustrations reference specific internal components and body parts to help explain the procedure.

Is the D21A-7T bulldozer model series covered in this shop manual? keyboard_arrow_down

Cover page and serial number list indicate that this shop manual includes technical information and specifications for the Komatsu D21A-7T model series.

What format is the manual available in and how can I access the document after payment? keyboard_arrow_down

Manual is provided in a high-quality PDF format, which is compatible with most standard digital devices for easy viewing. You will receive access to the download immediately upon completion of your payment, providing you with lifetime access to the 668-page document in English. This allows you to reference the technical content whenever you need it.

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