Bulldozer Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, D21A-7T Shop Manual

Official Komatsu shop manual for the D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, and D21A-7T bulldozer models.

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Komatsu Bulldozer Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, D21A-7T Shop Manual manual page preview - page 1 of 716

Sample pages from the Bulldozer Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, D21A-7T Shop Manual manual

Komatsu Bulldozer Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, D21A-7T Shop Manual manual preview page 1 - thumbnail
Komatsu Bulldozer Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, D21A-7T Shop Manual manual preview page 2 - thumbnail
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Komatsu Models Covered & Key Technical Specifications

Models: Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, D21A-7T
Sub-models / Variants: 4D95S-1 engine, 4D94E-1A engine, F2/R2 Transmission, F3/R3 Transmission, Standard track, Rubber shoe spec
Build Years: 2008
Serial Numbers: D20PL-7 62001 and up, D20PLL-7 62001 and up, D20AG-7 75001 and up, D20P-7A 75001 and up, D20PG-7A 75001 and up, D21A-7 75001 and up, D21AG-7 75001 and up, D21PG-7A 75001 and up, D21S-7 61001 and up, D21QG-7 61001 and up, D21A-7T 75001 and up
Technical Data:

  • Engine: 4D95S-1 and 4D94E-1A, 4-cycle, water-cooled, in-line vertical, direct injection
  • Displacement: 2.69 liters (4D95S-1) / 2.77 liters (4D94E-1A)
  • Rated Horsepower: 29.4 kW (40 HP) at 2450 rpm
  • Transmission: Spur gear (D20-7) or Planetary gear (D21-7), forward 3 speed, reverse 2 speed
  • Steering: Dry type, multiple disc clutch, spring boosted, PPC actuated
  • Hydraulic Pump: Gear type, discharge 47–59 L/min at 2450 rpm
  • Operating Weight: 3,040 kg to 4,710 kg depending on configuration
Technical Specifications
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Document Number / Seller:
30772 / Richard Torres
File Size:
20.83 MB
File Type:
PDF
Language:
English
Pages:
716
Printable:
Yes
Category:
Bulldozer
Last updated / verified
May 27, 2025

Komatsu Manual Features & Content Preview

Komatsu D20PL-7 and D21 Series Shop Manual

  • Covers the 2008 Komatsu D20PL-7, D20PLL-7, D20AG-7, D20P-7A, D20PG-7A, D21A-7, D21AG-7, D21PG-7A, D21S-7, D21QG-7, and D21A-7T bulldozers
  • Original OEM publication SEBM001408, February 2008 revision
  • Contains hundreds of hydraulic circuit diagrams, power train skeleton schematics, and weight specification tables
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • Indexed PDF search covers every chapter and appendix
  • Full-text search finds any part number in seconds
  • This 716-page volume provides the technical baseline for the 4D95S-1 and 4D94E-1A engine-equipped machine builds

Technical Documentation Scope

The 2008 Komatsu D20PL-7 shop manual organizes technical information into six distinct sections to support workshop-level operations. General specifications, machine-specific drawings for rubber-shoe variants, and comprehensive weight tables for major assemblies provide the foundation. The structure and function chapters detail power train skeletons, main clutch control, and transmission systems, while the testing and adjusting sections document pressure settings for hydraulic circuits and steering controls. Disassembly and assembly information clarifies the mechanical order for components including the steering clutch, final drives, and lift cylinder assemblies.

Specification and Reference Highlights

This publication contains detailed tightening torque values for standard metric bolts and specialized split flange hardware, documented in both Nm and kgm. Fluid capacities are explicitly categorized by ambient temperature ranges, providing precise refill volumes for the engine oil pan, transmission case, and final drive cases. The Komatsu D20PL-7 electrical system is supported by a full wire code table mapping nominal wire sizes to current ratings and circuit applications. Reference data includes performance metrics for forward and reverse gear ranges under various transmission load scenarios. what an OEM service publication covers provides further context for how this technical data is utilized in professional workshop settings. Always consult a certified technician before performing service on this equipment.

Manual FAQ, Purchase & Download Details

What primary systems are covered in the shop manual chapter listings for these bulldozer models? keyboard_arrow_down

Manual includes chapters covering structure and function, testing and adjusting, disassembly and assembly, and maintenance standards. These sections provide technical information for the listed machine models and their major components.

Is there a standard tightening torque table included in the manual for metric bolts? keyboard_arrow_down

Document contains comprehensive tables listing standard tightening torque values for various sizes of metric nuts and bolts.

Are there reference charts provided for the electric wire code, thickness classification, and color coding used in the wiring diagrams? keyboard_arrow_down

Electric wire code section lists specific data regarding wire thickness, nominal numbers, and strand counts. It also provides a detailed breakdown of color codes and priority classifications for various electrical circuits. These references are designed to assist with identifying elements within the included system diagrams.

Which publication edition marker is used to indicate revisions in this shop manual? keyboard_arrow_down

Document utilizes an edition mark, such as a circled number located on the bottom of the pages, to identify revisions.

Can I find information regarding the methods for connecting and disconnecting push-pull type couplers in the document? keyboard_arrow_down

Manual includes specific sections that show the proper handling procedures for both Type 1 and Type 2 push-pull couplers. These pages illustrate the components and the steps for connecting and disconnecting these parts.

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