1998-2005 Komatsu GD530A, GD530AW, GD650A, GD650AW, GD670A & GD670AW Series Motor Grader Shop Manual

Detailed repair and service procedures for Komatsu GD530A, GD530AW, GD650A, GD650AW, GD670A & GD670AW Series Motor Graders. Covers maintenance, diagnostics, and disassembly.

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Komatsu Models Covered & Key Technical Specifications

Models: Komatsu GD530A, Komatsu GD530AW, Komatsu GD650A, Komatsu GD650AW, Komatsu GD670A, Komatsu GD670AW
Sub-models / Variants: 2-series, 2EY
Build Years: 1998–2005
Serial Numbers: GD530A(W)-2EY 210098 and up, GD650A(W)-2EY 210098 and up, GD670A(W)-2EY 210098
Technical Data:

  • Hydraulic system capacity (with All-Wheel-Drive): 31.0 gal (117.4 L)
  • Maximum bypass pressure limit: 40 PSI
  • Gearbox oil filtration requirement: 10 microns
  • Cable O.D. for specified circuits: 11.4 mm
  • Pressure compensator setting: 1650 ±25 PSI (116.0 ±1.8 kg/cm²)
  • Steering and brake pump rated speed: 2575 RPM
  • Steering and brake pump high idle speed: 2835 RPM
  • Hydraulic motor displacement: 19.6 GPM (74.2 L/min) @ 1800 RPM
Technical Specifications
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Document Number / Seller:
28866 / Amy Moore
File Size:
355.54 MB
File Type:
ZIP
Language:
English
Pages:
2,800+
Printable:
Yes
Category:
Motor Grader
Last updated / verified
Dec 27, 2025

Komatsu Manual Features & Content Preview

Technical Scope and Coverage

  • Covers 1998–2005 Komatsu GD530A, GD530AW, GD650A, GD650AW, GD670A, and GD670AW series motor graders, specifically the 2-series and 2EY variants
  • Official Komatsu America International Company publication P/N CEBM003901, March 2001 edition
  • Contains 470+ exploded-view assembly diagrams and 396 specific maintenance tasks for the chassis
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Print resolution preserves exploded-view detail
  • This 2001 manual is the official reference for the GD-2 series build, providing the only documented torque tables and technical specifications for the steering, brake, and AWD pump assemblies

Manual Organization and Content

This Komatsu GD530A, GD650A, and GD670A workshop manual details the structural and functional aspects of the machine. The document is divided into six primary sections, starting with general machine dimensions and performance specifications. Subsequent segments provide extensive information on the steering and brake pump, AWD systems, control valve manifolds, and planetary final drives. The manual concludes with pre-delivery procedures and detailed system overviews for standard and AWD-equipped graders.

Technical Specifications Preview

This publication contains critical fluid, pressure, and torque data required for routine maintenance and component overhaul. The hydraulic system capacity for units with All-Wheel-Drive is documented at 31.0 gallons. Gearbox oil filtration requires 10-micron rated elements. Component service intervals are recommended every 2000 hours for major systems. The steering and brake pump pressure compensator setting is listed at 1650 PSI. Pressure and torque values for split flange bolts and flared nuts are documented in indexed tables. The hydraulic system overview provides detailed block flow diagrams for the main pump, AWD motors, and braking circuits. An official 2,800-page Komatsu OEM workshop manual covering the 1998–2005 GD530/650/670 series, documenting chassis, hydraulic, and electrical specifications for the 2EY-series build.

Manual FAQ, Purchase & Download Details

Does this manual cover the general machine structure, component functions, and disassembly and assembly procedures for the GD530, GD650, and GD670 series? keyboard_arrow_down

Shop manual includes comprehensive sections that cover structure and function, testing and adjustments, and disassembly and assembly procedures for the specified Komatsu motor grader models.

What information regarding fastening standards and hardware is contained in the manual? keyboard_arrow_down

Document contains standard tightening torque charts that provide reference values for various bolt diameters and widths across flats. These charts serve as technical reference material for hardware specifications across the covered equipment series.

Which objective document details, such as publication versioning or page volume, are listed for this Komatsu shop manual? keyboard_arrow_down

Publication is identified as CEBM003901 and contains over 2,800 pages of technical documentation. It includes revision marks to help users track updates and is structured to provide specific coverage for chassis and related components.

Can I find fluid capacity information and lubricant specifications within the document? keyboard_arrow_down

General section lists performance specifications and includes detailed charts for fuel, coolant, and lubricant requirements.

Is there information available regarding the recommended coating materials and their specific applications? keyboard_arrow_down

Manual contains a dedicated reference table that lists various adhesives, gasket sealants, and lubricants. This section shows the specific part numbers and application notes for items such as heat-resistant sealants, thread locking agents, and general-purpose greases.

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