1998-2005 Komatsu GD530A, GD530AW, GD650A, GD650AW, GD670A & GD670AW Series Motor Grader Shop Manual

Detailed repair and service procedures for Komatsu GD530A, GD530AW, GD650A, GD650AW, GD670A & GD670AW Series Motor Graders. Covers maintenance, diagnostics, and disassembly.

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Document Details

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Document Number / Seller:
28866 / Amy Moore
File Size:
355.54 MB
File Type:
ZIP
Language:
English
Pages:
2,800+
Printable:
Yes
Category:
Motor Grader
Last updated / verified
Dec 27, 2025

Models Covered & Key Technical Specifications

Verified Configuration Field Manual: Komatsu GD530A, GD530AW, GD650A, GD650AW, GD670A & GD670AW Series Motor Grader Shop Manual 1998-2005 Logic-Archive

Diagnostic procedures and component service for Komatsu Motor Graders | Mechanical Resource

Principal Specifications: 2000 hrs is the recommended interval for major component servicing. Nominal Climate Specs: Ambient temperature operation ranging from -30C to 50C ensures reliable performance. Rated Heat Dissipation: 40 PSI is the maximum bypass pressure limit for the filter element. Technical Scan Resolution: 10 microns is the required filtration for gearbox oil. Standard Linear Velocity: 11.4 mm is the cable O.D. for specific circuits. Design Generation Capacity: 31.0 gal (117.4 L) is the hydraulic system capacity with All-Wheel-Drive.

Professional Workshop Service Manual & Technical Specifications

Verified Configuration Field Manual: Komatsu GD530A, GD530AW, GD650A, GD650AW, GD670A & GD670AW Series Motor Grader Shop Manual 1998-2005 Logic-Archive

Component-Focus: Komatsu Motor Graders / Machine-Range: 1998-2005 / Repair-Classification: Shop Manual

Specification Parameters Validation-Data
Model Series GD530A/AW, GD650A/AW, GD670A/AW Multiple configurations covered
Engine Not specified in overview Refer to specific sections
Transmission Power Shift, 6 Forward, 3 Reverse Detailed operation and lubrication
Hydraulic System Pressure-Flow, Load-Sensing Covers multiple circuits and components
AWD System Front-wheel assist, electronically controlled Includes mode selection and operation

Repair data is categorized into comprehensive sections detailing system operation, maintenance, and troubleshooting for each major component and system. This manual provides methodical guidance for servicing the various Komatsu motor grader models.

GENERAL

This section outlines general machine dimensions, performance specifications, component weights, and fuel, coolant, and lubricant specifications. It also covers engine oil specifications for various operating climates.

STRUCTURE AND FUNCTION

This section delves into the internal workings and operational principles of each component. It serves as a foundational resource for understanding how different parts interact within the grader's systems.

TESTING, ADJUSTING AND TROUBLESHOOTING

This part of the manual details the procedures for performing checks, making adjustments, and diagnosing potential issues. It includes troubleshooting charts to help identify and resolve problems.

DISASSEMBLY AND ASSEMBLY

This section provides step-by-step instructions for removing, installing, and assembling components. It also includes crucial precautions to be observed during these operations.

MAINTENANCE STANDARD

This section specifies the criteria and standards used for judging the condition of disassembled parts during inspection.

This manual documents torque specifications for various components to ensure proper structural integrity and prevent misalignment.

FAQ

Identify the **correct** service interval parameters for fluid and filter changes? keyboard_arrow_down

20 hours is the initial interval for lubricant and filter changes; subsequent filter changes are recommended every 200 hours, with lubricant changes every 600 hours.

What procedures are **documented** for the AWD system's operational modes? keyboard_arrow_down

OFF, NORMAL MODE, and AGGRESSIVE MODE are detailed, with system engagement and disengagement described based on brake pedal, inching pedal, and transmission shifter inputs.

Determine the **precise** tool requirements for hydraulic system servicing? keyboard_arrow_down

While specific tools are not listed in the general sections, specialized knowledge of hydraulic systems and the use of appropriate diagnostic equipment are implied for accurate component servicing.

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