1985-1997 Suzuki VS700, VS800 Intruder repair and service manual

Product Information

Table of Contents

Introduction

• About This Manual
• Safety Information
• General Specifications

Chapter 1: General Information

• Vehicle Identification
• Maintenance Schedule
• Torque Specifications
• Lubrication and Fluids

Chapter 2: Engine

• Engine Removal and Installation
• Engine Disassembly and Reassembly
• Cylinder Head and Valve Maintenance
• Piston and Cylinder Maintenance
• Camshaft and Timing System

Chapter 3: Fuel and Exhaust System

• Fuel System Overview
• Carburetor Adjustment and Maintenance
• Fuel Pump and Fuel Line Inspection
• Exhaust System Maintenance

Chapter 4: Electrical System

• Electrical System Overview
• Battery Maintenance
• Charging System
• Ignition System
• Lighting System
• Electrical Troubleshooting

Chapter 5: Transmission

• Clutch Adjustment and Maintenance
• Gearbox Disassembly and Reassembly
• Shift Mechanism Maintenance

Chapter 6: Suspension and Steering

• Front Suspension Maintenance
• Rear Suspension Maintenance
• Steering System Maintenance

Chapter 7: Brakes

• Brake System Overview
• Front Brake Maintenance
• Rear Brake Maintenance
• Brake System Troubleshooting

Chapter 8: Wheels and Tires

• Wheel Inspection and Maintenance
• Tire Inspection and Replacement
• Tire Pressure Information

Chapter 9: Frame and Bodywork

• Frame Inspection and Maintenance
• Bodywork Removal and Installation

Chapter 10: Troubleshooting

• Common Problems and Solutions
• Diagnostic Procedures

Appendix

• Wiring Diagrams
• Index

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