1985-1997 Suzuki Intruder VS700, VS750, VS800 repair and service manual

Product Information

Table of Contents

General Information

• Identification
• Specifications
• General Precautions
• Special Tools
• Maintenance Schedule

Periodic Maintenance

• Routine Maintenance
• Lubrication Points
• Maintenance Intervals

Engine

• Engine Removal and Installation
• Engine Disassembly
• Cylinder Head and Valve
• Camshaft and Timing Chain
• Cylinder and Piston
• Crankshaft and Crankcase
• Lubrication System
• Cooling System
• Exhaust System

Fuel System

• Fuel Tank
• Fuel Pump
• Carburetor
• Fuel Injection System
• Air Cleaner

Electrical System

• Battery
• Charging System
• Ignition System
• Starting System
• Lighting System
• Switches and Sensors
• Wiring Diagrams

Drive Train

• Clutch
• Transmission
• Drive Shaft
• Final Drive

Suspension

• Front Suspension
• Rear Suspension
• Shock Absorbers
• Steering System

Brakes

• Front Brake System
• Rear Brake System
• Brake Pad Replacement
• Brake Fluid Replacement
• Master Cylinder and Caliper

Body and Frame

• Frame Inspection and Repair
• Body Panels
• Seat and Storage

Troubleshooting

• Engine Troubleshooting
• Electrical Troubleshooting
• Fuel System Troubleshooting
• Drive Train Troubleshooting
• Suspension Troubleshooting
• Brake System Troubleshooting

Appendix

• Torque Specifications
• Special Tools
• Service Data
• Conversion Tables

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