To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The following models are covered by this manual: PC200-6, PC200LC-6, PC210-6, PC210LC-6, PC220-6, PC220LC-6, PC230-6, PC230LC-6 / Komatsu Limited
Komatsu PC200-6 (1994-2000)
Komatsu PC200LC-6 (1994-2000)
Komatsu PC210-6 (1999-2003)
Komatsu PC210LC-6 (1999-2003)
Komatsu PC220-6 (1996-2001)
Komatsu PC220LC-6 (1996-2001)
Komatsu PC230-6 (2002-2005)
Komatsu PC230LC-6 (2002-2005)
Engine specs (PC200-6): S6D102E, 358.9 cu in, 132.8 hp (98 kw), 2200 rpm.
Engine specs (PC210-6): S6D102E, 358.9 cu in, 140 hp/133 hp, 2000 rpm.
Engine specs (PC220-6): S6D102E, 358.9 cu in, 160 hp/158 hp, 2100 rpm.
Engine specs (PC230-6): S6D102E, 358.9 cu in, 158.3 hp, 6 cylinders, 2100 rpm.
Production years (depending on model): 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
PC200-6, 200LC-6 STD serial 96514 and up
PC200-6, 200LC-6 HYPER GX serial 96514 and up
PC210-6, 210LC-6 STD serial 30980 and up
PC220-6, 220LC-6 STD serial 52852 and up
PC230-6, 230LC-6 STD serial 10177 and up
Manual Language: English
"Solve Your Komatsu Issues: Download the Essential Repair Manual Today!"
The Komatsu hydraulic excavators, particularly those models ranging from PC200-6 to PC230LC-6 between 1994-2005, have set benchmarks in the construction industry. Known for their power and efficiency, it is essential for users to know their machinery inside out. This guide dives deep into their technicalities, features, maintenance schedules, and more.
Engine Specifications/Technical Data:
• These models feature a Komatsu S6D102E-1 diesel engine.
• The power output stands at approximately 134 horsepower.
• The engines have a displacement of 5.9 liters.
• They come with a direct fuel injection system.
• The hydraulic pump has a flow rate of 2 x 31.4 gal/min.
• Their operating weight varies, starting from 20,000 kg for PC200-6 to 23,800 kg for PC230LC-6.
• The maximum digging depth for these models ranges around 6.62 meters.
• Swing speed is around 12.4 rpm.
• These models have a fuel tank capacity of approximately 400 liters.
• The bucket capacity ranges from 0.8 to 1.25 m^3, depending on the model.
• The arm crowd force hovers around 12,000 kgf.
• They have a robust shoe width of 600 mm.
• All models are equipped with a 6-cylinder engine.
• The operating voltage is 24 V, with an alternator supplying 40 amps.
• Noise levels have been reduced in these models, adhering to environmental norms.
Key Features/Interesting Details:
- Komatsu’s exclusive HydrauMind system for enhanced operational efficiency.
- A spacious, ergonomically designed operator cab for optimal comfort.
- Advanced joystick controls for precise operation.
- Highly efficient and eco-friendly engines.
- Advanced noise and vibration reduction mechanisms.
- Wide variety of attachments for diverse tasks.
- Robust undercarriage ensuring durability and longevity.
- Integrated ROPS (Roll Over Protective Structure) in the cab.
- Exceptional digging and lifting capabilities.
- Advanced monitoring system with multifunctional display.
Maintenance Intervals & Tips:
► Every 250 hours: Change engine oil and inspect hydraulic systems.
► Every 500 hours: Check undercarriage and clean hydraulic oil filters.
► Every 1000 hours: Replace air filters and inspect the swing circle.
General Maintenance Tips:
* Ensure the use of Komatsu genuine parts and fluids.
* Regularly inspect for hydraulic leaks or damaged parts.
* Check and maintain proper track tension.
* Periodically inspect the cooling system.
5 Maintenance Tips:
1. Ensure daily inspections, especially of the hydraulic system.
2. Avoid operating the machinery beyond its rated capacity.
3. Regularly check and tighten all bolts and nuts.
4. Use quality lubricants and adhere to the change intervals.
5. Always check the air filter and replace if necessary.
■ Use high-performance hydraulic oil for smoother operation.
■ Retrofitting with advanced attachments can boost productivity.
■ Consider engine recalibration for optimal power and efficiency.
Accessories and Attachments:
+ Buckets (general purpose, heavy-duty, rock type)
+ Hydraulic breakers
+ Quick couplers
+ Thumb attachments
☺ Strengths: Durability, powerful performance, excellent fuel efficiency.
☺ Weaknesses: Maintenance costs, certain parts' availability issues.
Frequent Repairs & Prone-to-Failure Parts:
→ Hydraulic pump repairs.
→ Track adjustments or replacements.
→ Bucket teeth replacements.
→ Cylinder seal repairs.
→ Fuel injector issues.
→ Turbocharger issues.
→ Alternator and starter motor replacements.
→ Swing motor repairs.
→ Boom and arm repairs.
→ Radiator replacements.
Prior to any service or repair, consult the official manual from Komatsu Limited. Acquire or download your copy on [RL]. This guide, complete with detailed diagrams and images, offers comprehensive, step-by-step information on repair, servicing, and preventative measures. Delve into the intricacies of your equipment with the original, detailed manual in PDF format.
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