Komatsu PC200-6, PC210-6, PC220-6, PC230-6 Excavator Service Manual

This service manual provides comprehensive troubleshooting, parts diagrams, and service data for the Komatsu PC200-6, PC210-6, PC220-6, and PC230-6 series excavators. Ref: 96514 and up.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC200-6, PC200LC-6, PC210-6, PC210LC-6, PC220-6, PC220LC-6, PC230-6, PC230LC-6
Sub-models / Variants: STD, HYPER GX, STD Rotary arm, STD 2-piece boom
Build Years: 2002
Serial Numbers: PC200/200LC-6: 96514 and up; PC210/210LC-6: 30980 and up; PC220/220LC-6: 52852 and up; PC230/230LC-6: 10177 and up
Technical Data:

  • Engine model: S6D102-1 or SA6D102-1
  • Engine configuration: 6-cylinder, 4-cycle, water-cooled, in-line, direct injection with turbocharger
  • Piston displacement: 5.883 liters
  • Hydraulic pump type: HPV95+95 variable displacement piston pump
  • Hydraulic system pressure: 34.8 MPa (355 kg/cm²)
  • Swing speed: 12.4 rpm
  • Swing angle: 20 degrees
  • Travel speed (Lo/Mi/Hi): 3.0 / 4.1 / 5.5 km/h
Technical Specifications
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Document Number / Seller:
28950 / Melissa Johnson
File Size:
101.99 MB
File Type:
PDF
Language:
English
Pages:
1278
Printable:
Yes
Category:
Excavator
Last updated / verified
Apr 8, 2025

Komatsu Manual Features & Content Preview

Komatsu PC200-6 through PC230-6 Shop Manual

  • Covers 2002 Komatsu PC200-6, PC210-6, PC220-6, and PC230-6 series hydraulic excavators including LC, Hyper GX, rotary arm, and 2-piece boom configurations
  • Official Komatsu publication SEBM010106, 2002 edition
  • Contains detailed technical system structure diagrams, hydraulic circuit schematics, electrical wiring codes, and weight/dimension tables across 1,278 pages
  • File link appears in your order confirmation straight away
  • OCR text layer lets you jump to a torque spec by keyword
  • Laid out for standard letter and A4 printing
  • This 1,278-page technical reference provides the foundational data for factory-level maintenance and structural inspection of the S6D102-1 and SA6D102-1 powered 6-series machinery

Component and System Documentation

This 2002 Komatsu PC200-6 series service manual is structured to provide technical information for specialized workshop operations. The documentation spans foundational group classifications including the engine-related components, drivetrain assemblies, and the hydraulic circuit network. Major chapters detail the internal function of the swing machinery, the track frame recoil spring assembly, and control valve configurations. The text provides structural breakdowns for the main hydraulic systems, featuring extensive pipe routing and solenoid valve diagnostic layouts for standard and Hyper GX models.

Specification and Reference Data

The Komatsu PC200-6 technical data section contains extensive standard tightening torque tables for metric fasteners, flared nuts, and O-ring boss piping joints. Hydraulic oil capacity for the PC200-6 is documented at 239 liters. The engine lubrication capacity for the 6-series S6D102-1 engine is specified at 26.3 liters. Maximum digging force for the PC200-6 series is listed at 125 kN in the performance data table. This what an OEM service publication covers includes conversion charts for pressure, weight, and volume units to assist technicians. Authorized operators should utilize this 1,278-page OEM publication for high-precision diagnostic and maintenance planning for the 2002 Komatsu PC200-6 through PC230-6 excavator fleet.

Manual FAQ, Purchase & Download Details

Can I find details regarding fluid capacities or lubricant application charts in this manual? keyboard_arrow_down

Document includes sections referencing fluid volume capacities for components such as the hydraulic tank. It also lists coating materials, adhesives, and grease specifications required for various machine assemblies.

Which major systems are detailed within the manual chapters? keyboard_arrow_down

Manual covers structures and functions for primary machine components, along with sections dedicated to maintenance standards and general technical information.

What is the official publication reference for this shop manual? keyboard_arrow_down

Manual is identified by the publication number SEBM010106. It contains over 1,200 pages of technical content focused on the specified excavator series.

Does this manual contain information for the Komatsu PC200-6 and PC230-6 excavator models? keyboard_arrow_down

Manual provides comprehensive coverage for the listed excavator models and their sub-variants, including serial number ranges starting from 96514 for the PC200-6 series.

Are there tables that list standard bolt tightening values and technical tolerances? keyboard_arrow_down

Document contains standard tightening torque tables categorized by thread diameter for metric bolts and nuts. It also references specifications for flared nuts and includes guidance on using torque wrenches. These tables serve as a technical resource for understanding assembly requirements.

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