Yamaha EDL6500S Generator Service Manual 1995

This Service Manual contains information regarding periodic maintenance to the emission control system. Please read this material carefully.

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Document Details

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Document Number / Seller:
29029 / Nancy Wilson
File Size:
6.94 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Generator
Last updated / verified
Sep 29, 2025

Models Covered & Key Technical Specifications

Yamaha EDL6500S Generator Service Manual: 1995 (Diesel) - Comprehensive Repair Guide Blueprint-Vault

Engine-Type: Generator // System-Coverage: Emissions Control / Generator Logic // Engine-Type: Diesel. Performance-Element Baseline Calibration-Spec
General Specifications Unit: mm (in) Engine Type: Liquid cooled 4-stroke diesel, Horizontal
Engine Displacement cm3: 570 Bore x Stroke: 72 x 70 mm (2.83 x 2.76 in)
Rated Output kW/rpm: 8.8/3,000 (12/3,000) Fuel Tank Capacity: 19.0 L (4.18, 5.02 US gal)
Engine Oil Capacity L (Imp qt, US qt): 3.2 (2.82, 3.38) Cooling System: Radiator
Starting System Electric starting Injection Timing (at static): BTDC 19.5° to 21.5°
AC Output Rated Voltage V: 120/240 AC Current: 50/25 A

Yamaha EDL6500S Generator Service Manual: 1995 (Diesel) - Comprehensive Repair Guide Blueprint-Vault

Engine-Type: Generator // System-Coverage: Emissions Control / Generator Logic // Engine-Type: Diesel. Performance-Element Baseline Calibration-Spec
General Specifications Unit: mm (in) Engine Type: Liquid cooled 4-stroke diesel, Horizontal
Engine Displacement cm3: 570 Bore x Stroke: 72 x 70 mm (2.83 x 2.76 in)
Rated Output kW/rpm: 8.8/3,000 (12/3,000) Fuel Tank Capacity: 19.0 L (4.18, 5.02 US gal)
Engine Oil Capacity L (Imp qt, US qt): 3.2 (2.82, 3.38) Cooling System: Radiator
Starting System Electric starting Injection Timing (at static): BTDC 19.5° to 21.5°
AC Output Rated Voltage V: 120/240 AC Current: 50/25 A

Verified Heat Tolerance: 120/240 V establishes the operating voltage range. Architecture. Engineered Output Performance: For optimal operation, 60 Hz defines the standard operating frequency. Norms. Principal Mass Specs: 50/25 A corresponds to the rated AC current output capacity. Bounds. Advanced Output Density: The generator produces 6.0 KVA (kW) of electrical power. Topology. Defined Capacity Limits: The battery requires a minimum of 12 Ah for starting function. Matrix. General Operating Temps: Engine oil grade should be API Service Classification CD or CC for reliable performance. Standards.

Professional Workshop Service Manual & Technical Specifications

Yamaha EDL6500S Generator Service Manual: 1995 (Diesel) - Comprehensive Repair Guide Blueprint-Vault

Engine-Type: Generator // System-Coverage: Emissions Control / Generator Logic // Engine-Type: Diesel.

Performance-Element Baseline Calibration-Spec
General Specifications Unit: mm (in) Engine Type: Liquid cooled 4-stroke diesel, Horizontal
Engine Displacement cm3: 570 Bore x Stroke: 72 x 70 mm (2.83 x 2.76 in)
Rated Output kW/rpm: 8.8/3,000 (12/3,000) Fuel Tank Capacity: 19.0 L (4.18, 5.02 US gal)
Engine Oil Capacity L (Imp qt, US qt): 3.2 (2.82, 3.38) Cooling System: Radiator
Starting System Electric starting Injection Timing (at static): BTDC 19.5° to 21.5°
AC Output Rated Voltage V: 120/240 AC Current: 50/25 A

Featuring a modular arrangement of chapters covering essential maintenance and repair procedures for the Yamaha EDL6500S Generator (Diesel). This document details diagnostic procedures and component service.

Wiring diagrams are provided for the electrical system, including AVR check operations and control box component testing.

Fuel system procedures are documented for fuel filter replacement, injection nozzle testing, and injection pump output readjustment.

Adjustment procedures are detailed for valve clearance, idle speed, and high-idle limiter settings.

Timing procedures are documented for injection pump timing and camshaft alignment checks.

Technical notes are provided for troubleshooting common issues related to engine starting, operation, and exhaust fumes.

This manual documents torque specifications for critical components to ensure proper cyclic stress resistance. Proper periodic maintenance is important, especially for services related to emissions control, which are vital to proper engine operation and maximum performance.

FAQ

What is the **required** fluid capacity for the Yamaha EDL6500S? keyboard_arrow_down

4.3 L (3.78, 4.55 US qt) is the total coolant capacity and 0.94 L (0.83 Imp qt, 1.0 US qt) is the reservoir tank capacity.

Calculate the **specified** component identification for the engine oil. keyboard_arrow_down

4-stroke engine oil API Service Classification CD or CC is the recommended grade, with a quantity of 3.2 L (2.81 Imp qt, 3.38 US qt) with filter cartridge.

What values are **essential** for adjustment procedures in this manual? keyboard_arrow_down

Page 89 details that valve clearance (IN, EX) should be between 0.145 - 0.185 mm (0.0057 - 0.0073 in) when the engine is cold.

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