2006 Ducati S2R 800 Monster workshop manual, spare parts

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Models Covered in this Manual

S2R 800 Monster / Ducati

  • S2R 800 Standard
  • S2R 800 Dark

Product Information

Table of Contents

GENERAL INFORMATION

  1. Consultation of the Manual
    • Manual Structure
  2. Symbols - Abbreviations - References
    • Product Characteristics
  3. Hazardous Products - Warnings
    • General Safety Rules
    • Maintenance Operation Rules

MODEL-SPECIFIC INFORMATION

  1. Identification Data
    • Identification Data for Monster S2R 800

TECHNICAL SPECIFICATIONS

  1. Technical Data
    • General
    • Colors
    • Transmission
    • Timing System/Valves
    • Cylinder/Piston
    • Gearbox
    • Cooling System
    • Front Wheel
    • Front Suspension
    • Rear Wheel
    • Rear Suspension
    • Hydraulic Brakes
    • Charging System/Alternator
    • Injection System
    • Fuel System
    • Control Unit
    • Lights/Instrument Panel
  2. Dimensions
  3. Fuels and Lubricants
  4. Torque Settings
    • Frame Torque Settings
    • Engine Torque Settings
  5. Service Tools
    • Engine Special Tools
    • Frame Special Tools

USE AND MAINTENANCE OPERATIONS

  1. Preliminary Checks
    • Running-In Precautions
    • Pre-Ride Checks
  2. Starting - Engine Warm-Up
    • Starting the Engine
  3. Routine Maintenance Table
  4. Maintenance Operations
    • Checking the Engine Oil Level
    • Changing the Engine Oil and Filter Cartridge
    • Checking Valve Clearances
    • Adjusting Valve Clearances
    • Changing and Cleaning the Air Filters
    • Changing the Brake Fluid
    • Draining the Brake Circuit
    • Filling the Brake Circuits
    • Changing the Clutch Fluid
    • Draining the Clutch Circuit
    • Filling the Clutch Circuit
    • Adjusting Steering Bearings Play
    • Adjusting Chain Tension
    • Checking Brake Pad Wear and Changing Brake Pads
    • Adjusting the Throttle and Choke Cables
    • Adjusting the Position of the Gear Change and Rear Brake Pedals
    • Adjusting the Rear Shock Absorber
    • Changing Motorcycle Track Alignment
  5. Diagnostic Instruments
    • Diagnosis Instrument Description
    • Instrument Power Supply
    • DDS Diagnosis Instrument
    • Checking and Adjusting Timing Belt Tension
    • Zero Setting the Throttle Position Sensor
    • Adjusting the Throttle Body
    • Checking Engine Oil Pressure
    • Checking Cylinder Compression
    • Checking Fuel Pressure
    • Procedure to Override the Immobilizer System
    • Guided Diagnosis
    • Checking the Charging System
    • Icons Table

FAIRING

  1. Headlight Fairing (version S2R only) - Rear-View Mirrors
    • Disassembling the Rear-View Mirrors
    • Refitting the Rear-View Mirrors
    • Removing the Headlight Fairing (S2R)
    • Refitting the Headlight Fairing (S2R)
  2. Seat
    • Removing the Seat
    • Refitting the Seat
    • Removing the Splashguard
    • Refitting the Splashguard
    • Removing the Side Body Panels
    • Refitting the Side Body Panels
  3. Front and Rear Mudguards
    • Removing the Front Mudguard
    • Refitting the Front Mudguard

CONTROLS - DEVICES

  1. Throttle Control – Choke
    • Adjusting the Throttle and Choke Cables
    • Disassembling the Throttle Control
    • Reassembling the Throttle Control
    • Removing the Choke Control
    • Refitting the Choke Control
  2. Clutch Hydraulic Control
    • Removing the Clutch Master Cylinder Assembly
    • Refitting the Clutch Master Cylinder Assembly
    • Removing the Clutch Transmission Unit
    • Refitting the Clutch Transmission Assembly
  3. Front Brake Control
    • Removing the Front Brake Master Cylinder
    • Refitting the Front Brake Master Cylinder
  4. Rear Brake Control
    • Removing the Complete Rear Brake Control
    • Disassembling the Rear Brake Control
    • Reassembling the Rear Brake Control
  5. Gear Change Control
    • Removing the Gear Change Control
    • Disassembling the Gear Change Control
    • Refitting the Gear Change Control
  6. Seat Lock and Releasing Mechanisms
    • Removing the Seat Releasing Mechanism
    • Refitting the Seat Releasing Mechanism

WHEELS - SUSPENSIONS - BRAKES

  1. Front Wheel
    • Removing the Front Wheel
    • Overhauling the Front Wheel
    • Refitting the Front Wheel
  2. Front Fork
    • Removing the Front Fork
    • Overhauling the Front Fork
    • Refitting the Front Fork
  3. Front Brake
    • Braking System Maintenance
    • Removing the Front Brake System
    • Removing the Brake Discs
    • Overhauling the Front Brake Components
    • Refitting the Front Brake System
  4. Rear Wheel
    • Removing the Rear Wheel
    • Overhauling the Rear Wheel
    • Refitting the Rear Wheel
  5. Rear Swingarm
    • Removing the Rear Eccentric Hub
    • Refitting the Rear Eccentric Hub
    • Removing the Rear Swingarm
    • Swingarm Shaft Inspection
    • Checking Swingarm End Float
    • Refitting the Rear Swingarm
  6. Rear Brake
    • Removing the Rear Brake Caliper
    • Refitting the Rear Brake Caliper
  7. Rear Suspension
    • Rear Suspension
    • Removing the Rear Shock Absorber
    • Overhauling the Rear Shock Absorber
    • Removing the Rear Suspension Rocker Arm
    • Overhauling the Rear Suspension Rocker Arm
    • Removing and Overhauling the Shock Absorber Linkage
    • Refitting the Rear Suspension
  8. Final Drive
    • Final Drive Inspection
    • Replacing the Front Chain Sprocket
    • Replacing the Rear Chain Sprocket
    • Refitting the Rear Sprocket
    • Washing the Chain
    • Chain Lubrication

FRAME

  1. Handlebars
    • Removing the Handlebar
    • Refitting the Handlebar
  2. Steering
    • Adjusting Steering Bearing Play
    • Adjusting the Steering Angle
    • Disassembling the Steering Tube Components
    • Refitting the Steering Tube Components
  3. Footpeg Supports
    • Removing the Footpegs
    • Removing the Rear Footpegs
    • Refitting the Front Footpegs
    • Refitting the Rear Footpegs
  4. Stands
    • Removing the Side Stand
    • Refitting the Side Stand
  5. Frame Inspection
    • Removing the Frame and Related Components
    • Checking the Frame
    • Refitting Frame and Related Components
  6. Tail Light and Number Plate Holder
    • Removing the Tail Light and Number Plate Holder
    • Refitting the Tail Light and Number Plate Holder

FUEL SYSTEM / EXHAUST SYSTEM

  1. Description of the Fuel Feed System
  2. Plastic Fuel Tank
    • Removing the Plastic Fuel Tank
    • Removing the Filler Plug Unit - Plastic Tank
    • Refitting the Filler Plug Unit - Plastic Tank
    • Refitting the Plastic Fuel Tank
  3. Fuel Filter for Plastic Fuel Tank
    • Replacing the Fuel Filter - Plastic Fuel Tank
  4. Throttle Body for Plastic Tank
    • Removing the Throttle Body
    • Refitting the Throttle Body
  5. Airbox
    • Removing the Airbox
    • Refitting the Airbox
  6. Exhaust System
    • Operating Principle of Catalytic Converter (EU only)
    • Removing the Exhaust System
    • Refitting the Exhaust System
  7. Canister Filter
    • Canister Filter System (for USA versions only)
    • Removing the Canister Filter
    • Refitting the Canister Filter

IGNITION - INJECTION SYSTEM

  1. Description of the Fuel Injection-Ignition System
    • General Information on the Fuel Injection-Ignition System
    • Fuel Circuit
    • Intake Air Circuit
    • Operating Stages
  2. Ignition - Injection System
  3. Electrical Components of the Ignition/Injection System
    • Electronic Control Unit
    • Electric Injector
    • Air Temperature/Pressure Sensor
    • Spark Plugs
    • Coil
    • Throttle Position Sensor
    • Rpm/Timing Sensor
    • Main and Injection Relays

ENGINE

  1. Removing - Reassembling the Complete Engine
    • Removing the Engine
    • Reassembling the Engine
  2. Lubrication System: Oil Pump
    • Lubrication System Diagram
    • Removing the Oil Pump
    • Disassembling the Oil Pump
    • Overhauling the Oil Pump
    • Oil Pump Reassembly
    • Refitting the Oil Pump
  3. Lubrication System: Oil Cooler
    • Removing the Oil Cooler
    • Oil Cooler Inspection
    • Refitting the Oil Cooler
  4. Lubrication System: Oil Breather Reservoir
    • Removing the Oil Breather Reservoir
    • Refitting the Oil Breather Reservoir
  5. Head Unit: Checks and Adjustments
    • Checking and Adjusting Valve Clearance
    • Checking Engine Timing
  6. Cylinder Heads: Side Covers / Timing System
    • Removing the Timing System Side Covers
    • Disassembling the Timing System
    • Reassembling the Timing System
    • Reassembling the Side Covers
  7. Head Unit: Camshafts
    • Removing the Engine Oil Temperature Sensor
    • Refitting the Engine Oil Temperature Sensor
    • Disassembling the Intake Manifold
    • Refitting the Intake Manifolds
    • Removing the Side Rubber Caps
    • Removing the Valve Cover
    • Refitting the Valve Covers
    • Removing the Camshafts
    • Checking Camshafts
    • Checking the Oil Seals
    • Checking the Circlips
    • Checking the Bearings
    • Refitting the Camshaft
    • Refitting the Cam Covers
  8. Head Unit: Valves - Rocker Arms
    • Disassembling the Engine Heads
    • Overhauling the Head Parts
    • Reassembling the Head
  9. Cylinder / Piston Assembly
    • Disassembling the Cylinder / Piston Assembly
    • Overhauling the Cylinder / Piston Assembly
    • Reassembling the Cylinder / Piston Assembly
  10. Clutch Unit: APTC Wet Clutch
    • APTC Unit Description
    • Disassembling the APTC System
    • Checking and Overhauling the APTC Unit
    • Reassembling the APTC Unit
  11. Clutch Unit: Clutch Cover
    • Removing the Clutch Cover
    • Disassembling the Clutch Cover
    • Reassembling the Clutch Cover
    • Refitting the Clutch Cover
  12. Clutch Unit: Primary Gears
    • Disassembling the Primary Drive Gears
    • Refitting the Primary Drive Gears and Checking Meshing Play
  13. Gearbox Assembly: Gear Selector Levers
    • Removing the Gear Selector Levers
    • Disassembling the Lever
    • Removing the Gear Stopper and Ratchet
    • Reassembling Gear Stopper and Ratchet
    • Reassembling the Gear Selector Lever
    • Reassembling the Gear Selector Lever
  14. Gearbox Assembly: Gearbox Shafts
    • Removing the Gearbox
    • Disassembling the Gearbox Shafts
    • Overhauling the Gearbox
    • Reassembling the Gearbox Shafts
    • Overhauling the Gear Selector Forks
    • Inspecting the Fork Selector Drum
    • Reassembling the Gearbox
  15. Flywheel - Generator
    • Removing the Generator Cover
    • Disassembling the Generator Cover
    • Removing the Flywheel - Generator Assembly
    • Checking the Flywheel - Generator Assembly
    • Refitting Flywheel / Generator Assembly
    • Reassembling Generator Cover
    • Checking the Engine Sensor Air Gap
  16. Casing Unit: Outer Components
    • Removing the Outer Components
    • Reassembling the Outer Parts
    • Removing the Timing Lay Gear
    • Reassembling the Timing Lay Gear
    • Removing the Starter Motor Driven Gear
    • Refitting the Starter Motor Driven Gear
  17. Casing Unit: Crankcases
    • Opening the Casings
    • Overhauling the Casings
    • Overhauling the Main Bearings
    • Reassembling the Casings
    • Shimming the Shafts
    • Closing the Casings
  18. Casing Unit: Connecting Rods
    • Removing the Connecting Rods
    • Disassembling the Connecting Rods
    • Overhauling the Connecting Rod
    • Reassembling the Connecting Rods
    • Refitting the Connecting Rod Unit

ELECTRIC SYSTEM

  1. Wiring Diagram
    • Wiring Diagram Key
    • Wire Color Coding - Wiring Diagram
    • Legend of Fuse Box
    • Arrangement of Wiring on Frame
    • Diagram A
    • Diagram B
    • Diagram C
    • Diagram D
    • Diagram E
    • Diagram F
    • Diagram G
    • Diagram H
    • Diagram J
    • Diagram K
    • Diagram L
    • Diagram M
    • Diagram N
    • Diagram P
    • Diagram Q
    • Diagram R
  2. Charging System – Battery
    • Checking the Charging System
    • Recharging the Battery
    • Adding Electrolyte
    • Battery
    • Battery Mount
    • Generator
    • Rectifier - Regulator
  3. Electric Starting
    • Electric Starting System
    • Starter Motor
    • Starter Contactor
  4. Lighting Devices
    • Changing Light Bulbs
    • Beam Setting
  5. Indicators and Lighting System
    • Checking the Indicators and Lighting System Components
    • Changing Light Bulbs
  6. Protection and Safety Devices
    • Checking Protection and Safety Devices Components
    • Checking the Fuses
  7. Warning Lights and Indicators
    • Instrument Panel
  8. Immobilizer and Transponder
  9. Testers
    • How to Use the Multimeter to Check Electric Systems

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