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John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual

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John Deere John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual - Technical Specifications

File Size: 16.56 MB
File Type: ZIP
Language:
Pages: Total 1078 pages ,
Printable: Yes
Estimated Download Time: 0.34 Minutes
Delivery Format: Digital (PDF) - Instant Access
Category: Hydraulic
Brand: John Deere

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John Deere Models and Parts Covered in this Hydraulic Manual

540G, 640G, 740G, 548G, 648G, 748G / John Deere

John Deere 540G (Year: 1989-1993) Skidder
John Deere 640G (Year: 1989-1993) Skidder
John Deere 740G (Year: 1993-1996) Skidder
John Deere 548G (Year: 1994-1996) Grapple Skidder
John Deere 648G (Year: 1994-1996) Grapple Skidder
John Deere 748G (Year: 1994-1996) Grapple Skidder
- (SN:-565684)
- Engine 540G details: 6059T, 359cu in, turbocharged, 6 cylinders, Torque Measured @ 1400rpm, 391lb ft, Power Measured @ 2200rpm, Net Power 115hp, Gross Power 121hp,
- Engine 640G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 479lb ft, 2200rpm, Net Power 151hp, Gross Power 157hp
- Engine 740G: 6076T, 466cu in, turbocharged, 6 cylinders, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp
- Engine 548G: 6059T, 359cu in, turbocharged, 6 cylinders, 1400rpm, 391lb ft, 2200rpm, 115hp, 121hp.
- Engine 648G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 451lb ft, 2200rpm, 151hp, 157hp.
- Engine 748G: 6076T, 466cu in, 6 cylinders, turbocharged, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp

Publication No: TM1600

John Deere John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual - Complete Manual Information

SECTION 00 - General Information

Group 0001 - Safety Information
Group 0002 - General Specifications
Group 0003 - Torque Values
Group 0004 - Fuels and Lubricants

SECTION 01 - Wheels

Group 0110 - Powered Wheels and Fastenings

SECTION 02 - Axles and Suspension Systems

Group 0200 - Removal and Installation
Group 0210 - Differential or Bevel Drive
Group 0250 - Input Drive Shafts and U-Joints
Group 0260 - Axle Shafts, Bearings, and Reduction Gears

SECTION 03 - Transmission

Group 0300 - Removal and Installation
Group 0315 - Controls Linkage
Group 0325 - Input Drive Shafts and U-Joints
Group 0350 - Gears, Shafts, Bearings, and Power Shift Clutch
Group 0360 - Hydraulic System

SECTION 04 - Engine

Group 0400 - Removal and Installation
Group 0413 - Fuel Injection System
Group 0414 - Intake Manifold
Group 0417 - Water Pump
Group 0419 - Oil Pump, Oil Pan, and Low-Pressure Oil Lines
Group 0420 - Engine Cooling System
Group 0421 - Cold Weather Starting Aids
Group 0423 - Speed Controls
Group 0433 - Flywheel, Housing, and Fastenings

SECTION 05 - Engine Auxiliary Systems

Group 0505 - Cold Weather Starting Aids
Group 0510 - Cooling Systems
Group 0515 - Speed Controls
Group 0520 - Intake System
Group 0560 - External Fuel Supply Systems

...

SECTION 16 - Electrical Systems

Group 1671 - Batteries, Support, and Cables
Group 1672 - Alternator, Regulator, and Charging System Wiring
Group 1673 - Lighting System
Group 1674 - Wiring Harness and Switches
Group 1676 - Instruments and Indicators

SECTION 17 - Frame or Supporting Structure

Group 1740 - Frame Installation
Group 1746 - Chassis Weights

SECTION 18 - Operator's Station

Group 1800 - Removal and Installation
Group 1810 - Operator Enclosure
Group 1821 - Seat and Seat Belt
Group 1830 - Heating and Air Conditioning

SECTION 19 - Sheet Metal and Styling

Group 1910 - Hood or Engine Enclosure
Group 1913 - Miscellaneous Shields
Group 1921 - Grille and Grille Housing

SECTION 20 - Safety, Convenience and Miscellaneous

Group 2004 - Horn and Warning Devices

SECTION 21 - Main Hydraulic System

Group 2160 - Hydraulic System

SECTION 30 - Winch

Group 3005 - Winch Drive
Group 3050 - Winch Hydraulic System

SECTION 40 - Pivot or Reach Arm

Group 4005 - Frames
Group 4010 - Hydraulic System

INDEX

This manual/handbook is useful to mechanics, technicians, and owners as it provides detailed information on the maintenance, repair, and operation of the John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder. It includes comprehensive instructions, diagrams, and troubleshooting tips to ensure optimal performance and longevity of the equipment.

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Frequently Asked Questions - John Deere Hydraulic Manual

What does this John Deere manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual. It includes information for the following models: **540G, 640G, 740G, 548G, 648G, 748G / John Deere** - John Deere 540G (Year: 1989-1993) Skidder - John Deere 640G (Year: 1989-1993) Skidder - John Deere 740G (Year: 1993-1996) Skidder - John Deere 548G (Year: 1994-1996) Grapple Skidder - John Deere 648G (Year: 1994-1996) Grapple Skidder - John Deere 748G (Year: 1994-1996) Grapple Skidder - (SN:-565684) - Engine 540G details: 6059T, 359cu in, turbocharged, 6 cylinders, Torque Measured @ 1400rpm, 391lb ft, Power Measured @ 2200rpm, Net Power 115hp, Gross Power 121hp, - Engine 640G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 479lb ft, 2200rpm, Net Power 151hp, Gross Power 157hp - Engine 740G: 6076T, 466cu in, turbocharged, 6 cylinders, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp - Engine 548G: 6059T, 359cu in, turbocharged, 6 cylinders, 1400rpm, 391lb ft, 2200rpm, 115hp, 121hp. - Engine 648G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 451lb ft, 2200rpm, 151hp, 157hp. - Engine 748G: 6076T, 466cu in, 6 cylinders, turbocharged, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp Publication No: TM1600.

Is this manual suitable for beginners?

Yes, this John Deere manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Hydraulic maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (16.56 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your John Deere Hydraulic manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

John Deere John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual Customer Reviews and Feedback

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Emily R.says...

19 May 2025 17:16

James W.says...

I had a question about the manual and their support team responded quickly and was very professional. Highly recommend!

15 July 2024 21:10

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15 October 2021 17:22

Carlos M.says...

The manual covers everything you need to know about the John Deere skidders. Worth every penny!

3 June 2020 20:49

nhemiah chiwarasays...

How do l purchase this manual?

31 March 2016 02:53

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John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual

John Deere John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual - Technical Specifications

John Deere Models and Parts Covered in this Hydraulic Manual

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