John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual

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John Deere John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual - Technical Specifications

  • File Size: 16.56 MB
  • File Type: ZIP
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  • Pages: Total 1078 pages ,
  • Printable: Yes
  • Estimated Download Time: 0.34 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Hydraulic
  • Brand: John Deere
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John Deere Models and Parts Covered in this Hydraulic Manual

540G, 640G, 740G, 548G, 648G, 748G / John Deere

  • John Deere 540G (Year: 1989-1993) Skidder
  • John Deere 640G (Year: 1989-1993) Skidder
  • John Deere 740G (Year: 1993-1996) Skidder
  • John Deere 548G (Year: 1994-1996) Grapple Skidder
  • John Deere 648G (Year: 1994-1996) Grapple Skidder
  • John Deere 748G (Year: 1994-1996) Grapple Skidder
    • (SN:-565684)
    • Engine 540G details: 6059T, 359cu in, turbocharged, 6 cylinders, Torque Measured @ 1400rpm, 391lb ft, Power Measured @ 2200rpm, Net Power 115hp, Gross Power 121hp,
    • Engine 640G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 479lb ft, 2200rpm, Net Power 151hp, Gross Power 157hp
    • Engine 740G: 6076T, 466cu in, turbocharged, 6 cylinders, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp
    • Engine 548G: 6059T, 359cu in, turbocharged, 6 cylinders, 1400rpm, 391lb ft, 2200rpm, 115hp, 121hp.
    • Engine 648G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 451lb ft, 2200rpm, 151hp, 157hp.
    • Engine 748G: 6076T, 466cu in, 6 cylinders, turbocharged, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp

Publication No: TM1600

John Deere John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual - Complete Manual Information

Table of Contents

SECTION 00 - General Information

  • Group 0001 - Safety Information
  • Group 0002 - General Specifications
  • Group 0003 - Torque Values
  • Group 0004 - Fuels and Lubricants

SECTION 01 - Wheels

  • Group 0110 - Powered Wheels and Fastenings

SECTION 02 - Axles and Suspension Systems

  • Group 0200 - Removal and Installation
  • Group 0210 - Differential or Bevel Drive
  • Group 0250 - Input Drive Shafts and U-Joints
  • Group 0260 - Axle Shafts, Bearings, and Reduction Gears

SECTION 03 - Transmission

  • Group 0300 - Removal and Installation
  • Group 0315 - Controls Linkage
  • Group 0325 - Input Drive Shafts and U-Joints
  • Group 0350 - Gears, Shafts, Bearings, and Power Shift Clutch
  • Group 0360 - Hydraulic System

SECTION 04 - Engine

  • Group 0400 - Removal and Installation
  • Group 0413 - Fuel Injection System
  • Group 0414 - Intake Manifold
  • Group 0417 - Water Pump
  • Group 0419 - Oil Pump, Oil Pan, and Low-Pressure Oil Lines
  • Group 0420 - Engine Cooling System
  • Group 0421 - Cold Weather Starting Aids
  • Group 0423 - Speed Controls
  • Group 0433 - Flywheel, Housing, and Fastenings

SECTION 05 - Engine Auxiliary Systems

  • Group 0505 - Cold Weather Starting Aids
  • Group 0510 - Cooling Systems
  • Group 0515 - Speed Controls
  • Group 0520 - Intake System
  • Group 0560 - External Fuel Supply Systems

...

SECTION 16 - Electrical Systems

  • Group 1671 - Batteries, Support, and Cables
  • Group 1672 - Alternator, Regulator, and Charging System Wiring
  • Group 1673 - Lighting System
  • Group 1674 - Wiring Harness and Switches
  • Group 1676 - Instruments and Indicators

SECTION 17 - Frame or Supporting Structure

  • Group 1740 - Frame Installation
  • Group 1746 - Chassis Weights

SECTION 18 - Operator's Station

  • Group 1800 - Removal and Installation
  • Group 1810 - Operator Enclosure
  • Group 1821 - Seat and Seat Belt
  • Group 1830 - Heating and Air Conditioning

SECTION 19 - Sheet Metal and Styling

  • Group 1910 - Hood or Engine Enclosure
  • Group 1913 - Miscellaneous Shields
  • Group 1921 - Grille and Grille Housing

SECTION 20 - Safety, Convenience and Miscellaneous

  • Group 2004 - Horn and Warning Devices

SECTION 21 - Main Hydraulic System

  • Group 2160 - Hydraulic System

SECTION 30 - Winch

  • Group 3005 - Winch Drive
  • Group 3050 - Winch Hydraulic System

SECTION 40 - Pivot or Reach Arm

  • Group 4005 - Frames
  • Group 4010 - Hydraulic System

INDEX

This manual/handbook is useful to mechanics, technicians, and owners as it provides detailed information on the maintenance, repair, and operation of the John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder. It includes comprehensive instructions, diagrams, and troubleshooting tips to ensure optimal performance and longevity of the equipment.

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Frequently Asked Questions - John Deere Hydraulic Manual

What does this John Deere manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for John Deere 540G, 640G, 740G, 548G, 648G, 748G Skidder, Grapple Skidder manual. It includes information for the following models: **540G, 640G, 740G, 548G, 648G, 748G / John Deere** - John Deere 540G (Year: 1989-1993) Skidder - John Deere 640G (Year: 1989-1993) Skidder - John Deere 740G (Year: 1993-1996) Skidder - John Deere 548G (Year: 1994-1996) Grapple Skidder - John Deere 648G (Year: 1994-1996) Grapple Skidder - John Deere 748G (Year: 1994-1996) Grapple Skidder - (SN:-565684) - Engine 540G details: 6059T, 359cu in, turbocharged, 6 cylinders, Torque Measured @ 1400rpm, 391lb ft, Power Measured @ 2200rpm, Net Power 115hp, Gross Power 121hp, - Engine 640G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 479lb ft, 2200rpm, Net Power 151hp, Gross Power 157hp - Engine 740G: 6076T, 466cu in, turbocharged, 6 cylinders, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp - Engine 548G: 6059T, 359cu in, turbocharged, 6 cylinders, 1400rpm, 391lb ft, 2200rpm, 115hp, 121hp. - Engine 648G: 6068T, 414cu in, 6 cylinders, turbocharged, 1350rpm, 451lb ft, 2200rpm, 151hp, 157hp. - Engine 748G: 6076T, 466cu in, 6 cylinders, turbocharged, 1350rpm, 532lb ft, 2200rpm, 165hp, 173hp Publication No: TM1600.

Is this manual suitable for beginners?

Yes, this John Deere manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Hydraulic maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (16.56 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your John Deere Hydraulic manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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I had a question about the manual and their support team responded quickly and was very professional. Highly recommend!
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The manual covers everything you need to know about the John Deere skidders. Worth every penny!
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