2003-2008 Yamaha Bruin YFM350, YFM350AS, YFM400 service manual

Product Information

Table of Contents

General Information

1. General Information
   • Identification
   • General Specifications
   • Special Tools
   • Maintenance Items

Specifications

2. Specifications
   • Dimensions
   • Engine Specifications
   • Chassis Specifications
   • Electrical Specifications
   • Fuel and Oil Specifications

Periodic Checks and Adjustments

3. Periodic Checks and Adjustments
   • Maintenance Schedule
   • Engine Oil and Filter Replacement
   • Air Filter Cleaning and Replacement
   • Spark Plug Inspection and Replacement
   • Valve Clearance Adjustment
   • Brake System Inspection
   • Drive Chain/Drive Shaft Inspection and Lubrication

Engine

4. Engine
   • Engine Removal and Installation
   • Cylinder Head and Valve Service
   • Cylinder and Piston Service
   • Crankshaft and Crankcase Service
   • Camshaft and Timing Chain Service

Cooling System

5. Cooling System
   • Radiator and Hoses
   • Water Pump Service
   • Thermostat Service
   • Coolant Replacement

Carburetion

6. Carburetion
   • Carburetor Disassembly and Assembly
   • Carburetor Cleaning
   • Carburetor Adjustment
   • Fuel Tank and Fuel Line Inspection

Drive Train

7. Drive Train
   • Transmission Removal and Installation
   • Transmission Disassembly and Assembly
   • Drive Shaft Inspection and Service
   • Final Drive Inspection and Service

Chassis

8. Chassis
   • Frame Inspection and Service
   • Front Suspension Service
   • Rear Suspension Service
   • Steering System Service
   • Brake System Service
   • Wheel and Tire Service

Electrical

9. Electrical
   • Battery Inspection and Maintenance
   • Charging System Service
   • Ignition System Service
   • Electric Starter Service
   • Lighting System Service
   • Wiring Diagrams

Troubleshooting

10. Troubleshooting
    • Engine Troubleshooting
    • Electrical Troubleshooting
    • Carburetion Troubleshooting
    • Cooling System Troubleshooting
    • Drive Train Troubleshooting

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