1973-1990 Johnson 2hp-40hp outboard motor manual

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Johnson 1973-1990 Johnson 2hp-40hp outboard motor manual - Technical Specifications

  • File Size: 36.91 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.76 Minutes
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Johnson Models and Parts Covered in this Outboard Manual

  • Johnson 2 HP (1973-1990)
  • Johnson 2.5 HP (1974-1988)
  • Johnson 3 HP (1975-1990)
  • Johnson 3.5 HP (1976-1987)
  • Johnson 4 HP, 4 Excel, 4 Ultra, 4 Deluxe (1977-1990)
  • Johnson 4.5 HP (1978-1989)
  • Johnson 5 HP (1979-1990)
  • Johnson 6 HP (1980-1990)
  • Johnson 7 HP (1981-1986)
  • Johnson 7.5 HP (1982-1990)
  • Johnson 8 HP (1983-1990)
  • Johnson 9.5 HP (1984-1989)
  • Johnson 9.9 HP (1985-1990)
  • Johnson 15 HP (1986-1990)
  • Johnson 18 HP (1987-1989)
  • Johnson 20 HP (1988-1990)
  • Johnson 25 HP (1989-1990)
  • Johnson 28 HP (1990)
  • Johnson 30 HP (1989-1990)
  • Johnson 35 HP (1987-1990)
  • Johnson 40 HP (1986-1990)

Engines include:

  • 2 HP, 2.5 HP, 3 HP, 3.5 HP, 3 HP, 4 HP
  • 4 Excel 4 Ultra 4 Deluxe
  • 4.5 HP, 5 HP, 6 HP, 7 HP
  • 7.5 HP, 8 HP, 9.5 HP, 9.9 HP, 15 HP, 18 HP
  • 20 HP, 25 HP, 28 HP, 30 HP, 35 HP, 40 HP

Production/model years: 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990

Here is a list of Johnson outboard motor models ranging from 2hp to 40hp produced between 1973-1990:

  • 2HP - J2R, J2RL, J2RCR
  • 3HP - J3R, J3RL, J3RCR
  • 4HP - J4R, J4RL, J4RCR
  • 4.5HP - J4BR, J4BRL, J4BRCR
  • 5HP - J5R, J5RL, J5RCR
  • 6HP - J6R, J6RL, J6RCR
  • 7.5HP - J7R, J7RL, J7RCR
  • 8HP - J8R, J8RL, J8RCR
  • 9.5HP - J9R, J9RL, J9RCR
  • 9.9HP - J10R, J10RL, J10RCR
  • 15HP - J15R, J15RL, J15RCR
  • 18HP - J18R, J18RL, J18RCR
  • 20HP - J20R, J20RL, J20RCR
  • 25HP - J25R, J25RL, J25RCR
  • 28HP - J28R, J28RL, J28RCR
  • 30HP - J30R, J30RL, J30RCR
  • 35HP - J35R, J35RL, J35RCR
  • 40HP - J40R, J40RL, J40RCR

Johnson 1973-1990 Johnson 2hp-40hp outboard motor manual - Complete Manual Information

Table of Contents

1. GENERAL INFORMATION

  1. Introduction
  2. Model Identification
  3. Safety Information

2. TOOLS AND TECHNIQUES

  1. Required Tools
  2. Special Tools
  3. Techniques for Repair

3. TROUBLESHOOTING

  1. Common Issues
  2. Diagnostic Procedures

4. LUBRICATION, MAINTENANCE AND TUNE-UP

  1. Lubrication
    • Lubrication Points
    • Types of Lubricants
  2. Maintenance
    • Routine Maintenance
    • Maintenance Schedule
  3. Tune-Up
    • Carburetor Adjustments
    • Spark Plug Maintenance
    • Timing Adjustments

5. ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS

  1. Synchronization Procedures
  2. Linkage Adjustments

6. FUEL SYSTEM

  1. Fuel System Components
  2. Fuel System Maintenance
  3. Troubleshooting Fuel System

7. ELECTRICAL SYSTEM

  1. Electrical Components
  2. Wiring Diagrams
  3. Electrical System Maintenance
  4. Troubleshooting Electrical System

8. POWER HEAD

  1. Power Head Components
  2. Power Head Maintenance
  3. Troubleshooting Power Head

9. GEARCASE

  1. Gearcase Components
  2. Gearcase Maintenance
  3. Troubleshooting Gearcase

10. AUTOMATIC REWIND STARTERS

  1. Starter Components
  2. Starter Maintenance
  3. Troubleshooting Starters

11. ELECTRIC MOTORS

  1. Electric Motor Components
  2. Electric Motor Maintenance
  3. Troubleshooting Electric Motors

12. INDEX

  1. Alphabetical Index

13. WIRING DIAGRAMS

  1. Wiring Diagrams Overview
  2. Specific Wiring Diagrams

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Mark S.says...
This manual has been a lifesaver for maintaining my Johnson outboard. The troubleshooting section is especially useful!
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Jessica T.says...
I downloaded the manual without any hassle. The download link was sent immediately, and it was easy to follow. Highly recommend for anyone with a Johnson motor!