2005 Harley-Davidson Sportster XLH Models Service Manual

The 2005 Harley-Davidson Sportster XLH Models service manual covers maintenance, diagnostics, and repair procedures for the XL883, XL883L, XL883C, XL1200C, and XL1200R. Includes part number: 99484-05.

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Document Details

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Document Number / Seller:
29413 / Linda Cooper
File Size:
30.63 MB
File Type:
PDF
Language:
English
Pages:
748
Printable:
Yes
Category:
Motorcycle
Last updated / verified
May 4, 2025

Models Covered & Key Technical Specifications

2005 Harley-Davidson Sportster XLH Models Service Manual

This manual provides comprehensive coverage for your 2005 Harley-Davidson Sportster.

  • Brand: Harley-Davidson
  • Models Covered: XL883, XL883L, XL883C, XL1200C, XL1200R
  • Manual Type: Service Manual
  • Part Number: 99484-05
  • Year: 2005
  • Language: English

Technical Specifications:

  • Maximum Fluid Levels: Procedures are detailed for maintaining optimal fluid levels across all systems.
  • Authorized Repair Intervals: Service intervals are clearly outlined for all scheduled maintenance.
  • Fundamental Power Rating: Engine specifications and power delivery are comprehensively documented.
  • Specific Temperature Range: Environmental operating limits and temperature considerations are provided.
  • Critical Fasteners: Torque specifications for critical fasteners are listed for proper assembly.
  • Rated Energy Draw: Electrical system outputs and power requirements are detailed.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Technical Workshop Manual: Harley-Davidson XL883, XL883L, XL883C, XL1200C, XL1200R Service & Repair Manual - 2005 Edition Reference-Archive

System-Identifier: 99484-05 // System-Coverage: XL883, XL883L, XL883C, XL1200C, XL1200R // Application-Range: 2005 Models

Service procedures are grouped by system and include detailed diagrams for component identification and replacement. The manual covers engine, chassis, electrical, and fuel systems, ensuring proper maintenance and repair. Troubleshooting guides are also included to help diagnose common issues.

Torque Statement: The document includes torque specifications for critical fasteners to ensure proper assembly and vibration dampening.

Table: Component System-Path Architecture
Front Fork Suspension Telescoping tubes
Engine Mounts Chassis Rubber isolators
Brake System Controls Hydraulic lines
Electrical System Ignition Spark Plug diagnosis
Fuel System Carburetor Air filter maintenance

TOC Summary:

  • Chapter 1: Maintenance
  • Chapter 2: Chassis
  • Chapter 3: Engine
  • Chapter 4: Fuel System
  • Chapter 5: Electric Starter

This comprehensive manual provides expert guidance for maintaining and repairing your 2005 Harley-Davidson Sportster. It details procedures for engine, chassis, electrical, and fuel systems, offering clear instructions and diagrams for every task. Proper tool usage and safety precautions are emphasized throughout, making it an essential resource for owners and technicians alike. Included are detailed specifications and troubleshooting tips to ensure optimal performance and longevity of your motorcycle.

FAQ

What **essential** testing parameters are included? keyboard_arrow_down

Essential testing parameters include checking fluid levels, inspecting brake pads and discs for wear, and verifying tire pressures against cold specifications.

Check the **correct** diagnostic procedures for ignition timing. keyboard_arrow_down

Ignition timing is controlled by the Ignition Control Module (ICM) and is not adjustable; sensor failures are identified via diagnostic trouble codes.

What are the **documented** fluid capacity requirements? keyboard_arrow_down

Fluid capacities include 3.6 qt. (3.4 L) for the oil tank with filter, and 12.3 oz. (364 ml) / 4.80 in. (122 mm) for the front fork (XL 883L).

Reference the **precise** component identification for the rear brake caliper. keyboard_arrow_down

Precise component identification for the rear brake caliper involves removing the pad pin plug, brake pad pin, and brake pads for inspection and replacement.

What are the **proper** adjustment procedures for the rear wheel alignment? keyboard_arrow_down

Proper adjustment of rear wheel alignment requires checking and adjusting axle adjuster nuts to ensure equal left and right side measurements.

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Reviews (2)

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Rated 4 out of 5 stars
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This manual has been a lifesaver for my 2005 XLH. The troubleshooting guides are clear and easy to follow. The download process was smooth, and I received the link promptly! Highly recommend!