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1986-2005 Harley-Davidson Sportster XLH 883, XL 1200 service manual Preview image 1
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1986-2005 Harley-Davidson Sportster XLH 883, XL 1200 service manual

Includes the following models

Harley-Davidson Sportster

  • XLH 883 Sportster
  • XLH 883 Sportster Hugger
  • XLH 883 Sportster Deluxe
  • XLH 883 Sportster Custom
  • XLH 1200 Sportster
  • XLH 1200 Sportster Sport
  • XLH 1200 Sportster Custom
  • XLH 1200 Sportster Roadster

Production year(s): 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005.

File specifications

File size: 69.58 MB
File type: PDF
Language: English
Number of pages: 415

Printable: Yes
Estimated download time: 1.42 Minutes
$18.99 Instant Download

Product Information

Table of Contents

  • Introduction
  • General Information
  • Troubleshooting
  • Lubrication, Maintenance, and Tune-up
  • Engine Top End
  • Engine Lower End
  • Clutch and Primary Drive
  • Transmission
  • Fuel, Exhaust, and Emission Control Systems
  • Electrical System
  • Wheels, Hubs, and Tires
  • Front Suspension and Steering
  • Rear Suspension
  • Brakes
  • Body
  • Color wiring diagrams

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This repair manual is a valuable resource for mechanics, technicians, and owners as it provides detailed information on troubleshooting, maintenance, and repair procedures for the 1986-2005 Harley Davidson Sportster XLH 883, XL 1200. It covers a wide range of topics including engine maintenance, suspension, brakes, and electrical systems.

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Manuals frequently bought together

2002 Harley Davidson Sportster, XL 883R, XL 883 Custom XLH 883, XLH 883 Hugger XLH 1200, XL 1200C Custom, XL 1200S 1200 SporXL 883R XL Sportster 883 Custom XLH 883 XLH 883 Hugger XLH 1200 manual

* 2002 Harley-Davidson Sportster XL 883 * 2002 Harley-Davidson Sportster XL 883R * 2002 Harley-Davidson Sportster XL 883 Custom * 2002 Harley-Davidson Sportster XLH 883 * 2002 Harley-Davidson Sportster XLH 883 Hugger * 2002 Harley-Davidson Sportster XLH 1200 * 2002 Harley-Davidson Sportster XL 1200C Custom * 2002 Harley-Davidson Sportster XL 1200S 1200 Sport

2005 Harley Davidson XL 883 L Sportster Low Rider, XL 883 C Sportster Custom, XL 883 Sportster, XL 1200 R Sportster Roadster, XL 1200 C Sportster Custom manual

- 2005 Harley-Davidson XL 883 L Sportster Low Rider - 2005 Harley-Davidson XL 883 C Sportster Custom - 2005 Harley-Davidson XL 883 Sportster - 2005 Harley-Davidson XL 1200 R Sportster Roadster - 2005 Harley-Davidson XL 1200 C Sportster Custom - 2005 Harley-Davidson XL 883 L Sportster Low Rider - 2005 Harley-Davidson XL 883 C Sportster Custom - 2005 Harley-Davidson XL 883 Sportster - 2005 Harley-Davidson XL 1200 R Sportster Roadster - 2005 Harley-Davidson XL 1200 C Sportster Custom

2005 Harley-Davidson Sportster, Roadster, Custom, Low Rider, XL 1200 C, XL 1200 R, XL 883, XL 883 C, XL 883 L service manual

1. 2005 Harley-Davidson XL 1200 C Sportster Custom - Engine: Evolution V-twin - Displacement: 73.2 cu in (1,202 cc) - Bore and stroke: 3.5 x 3.81 inches - Compression ratio: 9.7:1 - Fuel system: Carbureted 2. 2005 Harley-Davidson XL 1200 R Sportster Roadster - Engine: Evolution V-twin - Displacement: 73.2 cu in (1,202 cc) - Bore and stroke: 3.5 x 3.81 inches - Compression ratio: 9.7:1 - Fuel system: Carbureted 3. 2005 Harley-Davidson XL 883 Sportster - Engine: Evolution V-twin - Displacement: 53.9 cu in (883 cc) - Bore and stroke: 3.0 x 3.81 inches - Compression ratio: 8.9:1 - Fuel system: Carbureted 4. 2005 Harley-Davidson XL 883 C Sportster Custom - Engine: Evolution V-twin - Displacement: 53.9 cu in (883 cc) - Bore and stroke: 3.0 x 3.81 inches - Compression ratio: 8.9:1 - Fuel system: Carbureted - Lubrication system: Dry sump 5. 2005 Harley-Davidson XL 883 L Sportster Low Rider - Engine: Evolution V-twin - Displacement: 53.9 cu in (883 cc) - Bore and stroke: 3.0 x 3.81 inches - Compression ratio: 8.9:1 - Fuel system: Carbureted

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