1993-1994 Harley-Davidson XLH 883/1200 Sportster Service Manual (305 P.)
Addresses XLH 883, 1200 Sportster systems including engine, transmission, braking, chassis and electrical circuits — complete service and repair procedures. (Model years 1993-1994)
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Sample pages from the 1993-1994 Harley-Davidson XLH 883/1200 Sportster Service Manual (305 P.) manual
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Models Covered & Key Technical Specifications
Harley-Davidson XLH 883, XLH 1200 Sportster — 1993–1994 Certified Documentary Resource | Sportster Segment.
- Authorized Displacement Data: 883 cc (53.9 cu in) is configured at the engine cylinder volume Specification.
- Measured Power Output: For optimal performance, 55 hp at 6,000 rpm produces the maximum rated horsepower Configuration.
- Critical Torque Specification: 50 pi-foot (67.8 N·m) at 4,600 rpm maintains the peak crankshaft output Benchmarks.
- Fundamental Compression Ratio: The cylinder head requires 9.0:1 for standard combustion chamber pressure Range.
- Operational Fuel Capacity: Tank volume reaches 2.25 gallons (8.5 liters) Parameters.
- Core Valve Clearance: Intake valve gap is set to 0.008–0.0026 po. (0.020–0.066 mm) Baseline.
Professional Workshop Service Manual & Technical Specifications
Unified Technical Manual: Motorcycle Official Harley-Davidson XLH883, 1200 Sportster Service Manual - Comprehensive Maintenance & Repair Guide Data-Compendium
Calibration-Scope: XLH 883, XLH 1200 (1993-1994 models) // Assembly-Group: Engine, Transmission, Chassis Systems // Design-Core: 200-page comprehensive French-language technical documentation.
| Documentation Component | Coverage Focus | Reference Material |
|---|---|---|
| Chassis Systems | Wheels, brakes, suspension, steering columns | Documented with specifications |
| Engine Operations | V-twin 4-stroke configurations, combustion systems | Complete specifications provided |
| Transmission & Drive | Primary chain, secondary belt, clutch mechanisms | Functional component data included |
Document Structure Overview
Outlining the operational framework across engine assembly, chassis service, and electrical system maintenance, the manual encompasses transmission procedures, brake system components, and suspension calibration tasks, addressing ignition timing and circuit functionality with detailed lubrication protocols.
The resource documents comprehensive maintenance intervals, fluid capacity specifications, and component identification procedures for two-cylinder motorcycle architecture. Fluid requirements are listed for transmission operation, fork hydraulics, and engine lubrication across seasonal conditions. The manual provides torque specifications for the primary drivetrain assembly to ensure proper mechanical integration.
Technical Coverage
Safety procedures are documented for wheel service and tire installation on both 16-inch and 19-inch spoked and cast aluminum rims. Brake system procedures are included for master cylinder servicing, caliper maintenance, and hydraulic purging operations. Installation guidelines are provided for front and rear suspension components, handlebar controls, and electrical harness routing.
Electrical system documentation addresses starter motor operation, charging system function, and ignition circuit design for both displacement variants. The manual covers system-specific information including battery capacity, spark plug specifications, and wiring diagram references. Tool requirements are listed for specialized operations involving suspension, transmission, and engine service procedures.
Scope and Application
This official Harley-Davidson documentation serves as the authoritative reference for 1993-1994 Sportster models, covering the 883cc and 1200cc Evolution V-twin engine platforms. The manual contains factory specifications, assembly sequences, and diagnostic procedures for professional technicians and experienced mechanics performing complete maintenance and repair work on these iconic cruiser motorcycles.
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