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1993-1994 Harley-Davidson XLH883, 1200 Sportster service manual Preview image 1
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1993-1994 Harley-Davidson XLH883, 1200 Sportster service manual

Models covered in this manual:

XLH883, 1200 Sportster / Harley-Davidson

  • 1993 XLH883 Sportster
  • 1993 1200 Sportster
  • 1994 XLH883 Sportster
  • 1994 1200 Sportster

File specifications

File size: 31.98 MB
File type: PDF
Language: English
Pages: 305

Printable: Yes
Estimated download time: 0.65 Minutes
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Product Information

Table of Contents

CHAPTER 1 – PRODUCTS

  1. Maintenance Non-Spoke Wheels
  2. Storage
  3. Fluid Characteristics
  4. Metric Conversion Table
  5. Torque Specifications
  6. Troubleshooting
  7. Workshop Methods
  8. Tool Precautions
  9. Tools
  10. Wheels
  11. Spoke Lacing
  12. Spoke Wheel Centering
  13. Checking Rim Roundness
  14. Light Adjustment
  15. Front Wheel
  16. Rear Wheel
  17. Rear Fender
  18. Brakes
  19. Front Brake Master Cylinder
  20. Rear Brake Master Cylinder
  21. Front Brake Caliper
  22. Rear Brake Caliper
  23. Brake Disc
  24. Hydraulic System
  25. Front Suspension
  26. Rear Suspension
  27. Swingarm
  28. Steering Column

CHAPTER 2 – CHASSIS

  1. Specifications
  2. Frame and Swingarm
  3. Oil Tank
  4. Lubrication System
  5. Filter System
  6. Cooling System
  7. Exhaust
  8. Heat Shield
  9. Engine Guard
  10. Tool Box
  11. Subframe

CHAPTER 3 – ENGINE

  1. Specifications
  2. Engine
  3. Disassembly
  4. Reassembly
  5. Installation
  6. Overhaul
  7. Cylinder and Piston
  8. Cylinder Head
  9. Lubrication System
  10. Fuel Tank

CHAPTER 4 – FUEL SYSTEM

  1. Specifications
  2. Carburetor
  3. Air Filter
  4. Fuel Tank
  5. Fuel Valve

CHAPTER 5 – ELECTRIC STARTER

  1. Specifications
  2. Starting System
  3. Removal
  4. Installation

CHAPTER 6 – TRANSMISSION

  1. Specifications
  2. Removal
  3. Installation
  4. Overhaul
  5. Primary Chain
  6. Clutch
  7. Clutch Control
  8. Clutch Release System
  9. Secondary Chain

CHAPTER 7 – ELECTRICAL SYSTEM

  1. Specifications
  2. Lighting System
  3. Battery
  4. Starter
  5. Alternator
  6. Regulator
  7. Spark Plugs
  8. Wiring

CHAPTER 8 – BRAKE SYSTEM

  1. Specifications
  2. Hydraulic System
  3. Front Brake Caliper
  4. Rear Brake Caliper
  5. Front Brake Master Cylinder
  6. Rear Brake Master Cylinder

CHAPTER 9 – SUSPENSION

  1. Specifications
  2. Front Suspension
  3. Rear Suspension
  4. Swingarm

CHAPTER 10 – BODYWORK

  1. Specifications
  2. Frame
  3. Oil Tank
  4. Lubrication System

CHAPTER 11 – ACCESSORIES

  1. Specifications
  2. Front Fender
  3. Rear Fender
  4. Cooling System
  5. Filter System
  6. Engine Guard

CHAPTER 12 – MISCELLANEOUS

  1. Tools
  2. Conversion Table
  3. Torque Specifications

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