2002-2009 Harley-Davidson VRSCA V-Rod Repair Manual (P/N 99501-03)
Harley-Davidson Models Covered & Key Technical Specifications
Models: Harley-Davidson VRSCA V-Rod
Model Years: 2002–2009
Technical Data:
- Engine displacement: 1131 cc
- Fuel tank capacity: 14.0 liters (3.7 gal)
- Engine oil capacity: 4.3 liters (4.5 qts) with filter
- Coolant capacity: 2.4 liters (2.54 qts)
- Spark plug torque: 23 Nm (17 ft-lbs)
- Rear axle nut torque: 129–142.4 Nm (95–105 ft-lbs)
- Tire pressures (Front): 36 PSI (248 kPa)
- Tire pressures (Rear, Solo Rider): 38 PSI (262 kPa)
- Tire pressures (Rear, Rider & Passenger): 40 PSI (276 kPa)
Harley-Davidson Manual Features & Content Preview
- Complete 2002–2009 coverage for VRSCA V-Rod models (Official P/N 99501-03).
- Comprehensive torque reference tables and fluid capacity charts.
- Detailed exploded-view diagrams and maintenance schedules.
This official Harley-Davidson service reference provides comprehensive documentation for the 1131cc liquid-cooled V-twin cruiser platform. Built for the shop floor, it details standard service procedures, clearance settings, and complete assembly torque values to ensure consistent accuracy during routine maintenance or complete teardowns. Always adhere to standard factory safety protocols, particularly when servicing pressurized cooling components or the proprietary electronic fuel injection systems.
The 446-page manual covers the engine architecture, chassis, suspension, and electrical components. You get direct access to detailed exploded-view diagrams, troubleshooting flowcharts, and wiring schematics. Critical factory data is neatly organized to maximize workshop efficiency. This includes 129–142.4 Nm for the rear axle nut, 23 Nm for spark plugs (with a specified 0.89 mm gap), and precise fluid capacities like the 2.4-liter coolant system requirement.
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