2008 Harley-Davidson Touring, Electra, Glide, Road King, Sportster Service Manual

Part Number: 99483-08

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Harley-Davidson Models Covered & Key Technical Specifications

Models: FLHT, FLHTC, FLHTCU, FLTR, FLHX, FLHR, FLHRC
Sub-models / Variants: Electra Glide, Ultra Classic, Road King, Road King Classic, Street Glide, Road Glide, Shrine, with sidecar
Trade Names: Electra Glide, Road King, Road Glide, Street Glide, Twin Cam 96
Model Years: 2008
Serial Numbers: 1HD1FC4138Y600041 (Example format)
Technical Data:

  • Engine: Twin Cam 96 (1584 cc) air-cooled, fuel-injected
  • Transmission: 6-speed
  • Primary chaincase capacity (wet): 38 oz (1124 ml)
  • Transmission lubricant capacity: 32 oz (0.95 liters)
  • Spark plug torque: 12-18 ft-lbs (16.3-24.4 Nm)
  • Spark plug gap: 0.038-0.043 in (0.97-1.09 mm)
  • Engine oil capacity (with filter): 4.0 U.S. qt (3.8 L)
  • Drive belt deflection: 3/8-7/16 in (9.5-11.1 mm) for FLHR/C, FLHT/C/U, FLTR; 1/4-5/16 in (6.4-7.9 mm) for FLHX
Technical Specifications
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Document Number / Seller:
27023 / Kenneth Williams
File Size:
70.04 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jun 11, 2026

Harley-Davidson Manual Features & Content Preview

Technical Specifications and Service Data

  • Covers 2008 Harley-Davidson Touring models, including Electra Glide, Road King, Street Glide, and Road Glide variants equipped with the Twin Cam 96 engine
  • Official OEM publication P/N 99483-08, published in 2007 for the 2008 model year
  • Contains over 50 detailed assembly diagrams, maintenance interval tables, torque specification charts, and comprehensive repair documentation flowcharts
  • Instant download directly to your device immediately after checkout
  • Permanent availability in your purchase account — no repurchasing required
  • Formatted for standard letter and A4 printing
  • Full-text search functionality locates any specific part number in seconds
  • Acts as the factory-authorized reference for chassis and engine maintenance, detailing specifications unique to the 2008 Touring line

System Coverage and Workshop Utility

When dealing with the Twin Cam 96 engine, having accurate factory specifications on hand speeds up turnaround times in the bay. This reference material details routine maintenance and complete chassis service for the heavy cruiser fleet. The documentation spans engine oil and filter changes, primary chain lubrication, transmission fluid procedures, and clutch adjustments. It extensively covers the brake system. You will find fluid level checks, master cylinder overhauls, and pad replacements documented specifically for these models. The chassis section outlines suspension tuning, front and rear wheel removal, and steering head bearing maintenance. To support efficient repair planning, detailed specification tables list torque values for critical fasteners, oil capacities, and exact tire pressures.

Technical Data Highlights

Technical data is provided for all major assemblies. Essential torque values ensure factory-correct fastening. The engine oil capacity is documented at 4.0 U.S. quarts, while the transmission requires 32 fluid ounces of lubricant. In the engine specification table, spark plug torque is listed at 12–18 ft-lbs. Drive belt deflection is critical on these models: specifications require 3/8–7/16 inches for standard setups and 1/4–5/16 inches for the FLHX trim. Electrical troubleshooting sections supply battery charging rates and voltmeter test parameters to assist with complex diagnostics. Working on heavy motorcycles involves inherent risks to personal safety and vehicle integrity. Always verify load capacities on shop lifts and adhere strictly to the documented torque sequences to prevent component failure.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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