Harley-Davidson Sportster 883 Standard, 883 Hugger, 883 Custom, 883 R, 1200 Standard, 1200 Custom & 1200 Sport Motorcycle 2002 - Comprehensive Parts Catalog & Repair Reference
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Models Covered & Key Technical Specifications
- XLH 883 (2002) Sportster 883 Standard
- XLH 883 Hugger (2002) Sportster 883 Hugger
- XL 883 Custom (2002) Sportster 883 Custom
- XL 883 R (2002) Sportster 883 R
- XLH 1200 (2002) Sportster 1200
- XL 1200 Custom (2002) Sportster 1200 Custom
- XL 1200 Sport (2002) Sportster 1200 Sport
Professional Workshop Service Manual & Technical Specifications
2002 Harley-Davidson XLH Sportster Models - Comprehensive Parts Catalog
Keep your 2002 Harley-Davidson Sportster running in peak condition with the definitive parts reference. This professional-grade Parts Catalog provides a complete breakdown of every component for the entire 2002 XLH Evolution Sportster lineup. Designed for owners, restorers, and mechanics, this manual offers a level of detail that is essential for accurate part identification, maintenance, and complex restorations.
Complete Model Compatibility
This catalog covers all variations of the 2002 model year, including standard, custom, and performance editions:
- XLH 883 (2002) Sportster 883 Standard
- XLH 883 Hugger (2002) Sportster 883 Hugger
- XL 883 Custom (2002) Sportster 883 Custom
- XL 883 R (2002) Sportster 883 R
- XLH 1200 (2002) Sportster 1200
- XL 1200 Custom (2002) Sportster 1200 Custom
- XL 1200 Sport (2002) Sportster 1200 Sport
Inside the Catalog
This reference is packed with high-resolution exploded views and exhaustive parts lists to help you find the exact hardware or assembly you need.
- V2 Evolution Engine: Detailed schematics for both 883cc and 1200cc powerplants, including specialized components for California (Cal only) and International (HDI) versions.
- Precision Chassis Data: Full breakdowns for frame components, rear forks, and the adjustable suspension systems found on the 1200 Sport (XL 1200S).
- Fuel & Ignition Systems: Complete coverage of carburetor assemblies, the electronic ignition module (including the dual-plug system for the 1200S), and air cleaner configurations.
- Transmission & Drive: Every gear, shim, and bearing for the 5-speed transmission, plus detailed info on the 128T final drive belt and sprockets.
- Electrical & Wiring: Comprehensive lists for the main wiring harnesses, alternator/regulator setups, and lighting systems.
Expert VIN Identification
To ensure you order the 100% correct part, this manual provides a detailed guide to decoding your Harley-Davidson 17-digit Vehicle Identification Number (VIN).
- Engine Displacement Codes: 'M' for 883cc and 'P' for 1200cc.
- Model Designation Codes: Examples include 'CA' for XLH 883/1200, 'CE' for Hugger, and 'CH' for the 1200 Sport.
- Serial Numbers: The manual details the sequential numbers found on both the frame and the left engine crankcase for precise vehicle tracking.
Professional Value for DIY and Shops
Whether you need the specific part number for a rear cylinder head (e.g., Part No. 16660-89B) or an engine overhaul gasket kit (Part No. 17026-91B), this catalog eliminates the guesswork. It is an invaluable resource for anyone looking to maintain the mechanical integrity and resale value of their classic 2002 Sportster.
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