2007 Harley-Davidson Sportster XL 883 / XL 883C / XL 883L / XL 883R / XL 1200C / XL 1200L / XL 1200R / XL 50 Service Manual (P/N 99484-07)
986 Pages • 33.18 MB • Instant, Printable PDF
Harley-Davidson Models Covered & Key Technical Specifications
Models: 2007 Harley-Davidson Sportster XL 883, XL 883C, XL 883L, XL 883R, XL 1200C, XL 1200L, XL 1200R, XL 50
Sub-models / Variants: Custom, Low, Roadster, 50th Anniversary, Mid-mount control models, Forward control models
Model Years: 2007
Serial Numbers: 1HD1CT3167K400000 (sample VIN pattern)
Technical Data:
- Engine oil capacity: 3.6 qt. (3.4 L)
- Primary chain hot deflection: 1/4–3/8 in. (6.3–9.5 mm)
- Primary chain cold deflection: 3/8–1/2 in. (9.5–12.7 mm)
- Tire pressure (Front/Solo): 30 psi (207 kPa)
- Tire pressure (Rear/Passenger): 40 psi (276 kPa)
- Minimum brake disc thickness: 0.04 in. (1.02 mm)
- Engine idle speed: 950–1050 RPM
Harley-Davidson Manual Features & Content Preview
This 986-page OEM-authorized reference documents the engine, chassis, electrical, and fuel-injection specifications for the 2007 EFI-equipped Harley-Davidson Sportster XL series.
- Covers 2007 Harley-Davidson Sportster XL 883, XL 883C, XL 883L, XL 883R, XL 1200C, XL 1200L, XL 1200R, and XL 50 variants (including mid-mount and forward control configurations).
- Official Harley-Davidson publication P/N 99484-07 (Service Manual) and 99495-07 (Electrical Diagnostics).
- Contains 71 detailed component diagrams, 13 maintenance specification tables, and comprehensive wiring and electrical system diagnostic flow charts.
Maintenance and Technical Overview
This service publication provides comprehensive documentation for maintaining the 883cc and 1200cc Evolution fuel-injected engine platforms. Inside, you will find detailed schedules for engine oil change intervals, primary chain tensioning, and belt deflection adjustments across various frame geometries. The documentation extensively covers chassis service, walking through wheel alignment and steering head bearing maintenance. Expect exploded-view assemblies for the clutch release mechanism, front and rear brake calipers, and the internal fuel pump module. Since working on pressurized fuel systems and high-amperage circuits carries inherent risks, always review the battery disconnection and system depressurization procedures detailed in the introductory chapters before turning a wrench.
Specification and Data Highlights
Technical specifications are logically organized to speed up identification and ensure proper setup on the lift. For example, primary chain tension on a hot engine is documented at 1/4 to 3/8 inches (6.3 to 9.5 mm). Coolant-free engine oil capacity is specified at 3.6 quarts (3.4 liters). You will also find strict wear limits, such as replacing brake pads when the friction material reaches a minimum of 0.04 inches (1.02 mm). Critical fastener torque values are clearly listed to prevent overtightening. A prime example is the 50 to 55 ft-lbs (68 to 75 Nm) requirement for the front axle nut.
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