2007 Harley-Davidson Sportster XL 883 / XL 883C / XL 883L / XL 883R / XL 1200C / XL 1200L / XL 1200R / XL 50 Service Manual
Comprehensive service manual for 2007 Harley-Davidson Sportster models, covering maintenance, electrical diagnostics, and essential repair procedures. Part numbers: 99484-07, 99495-07.
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Models Covered & Key Technical Specifications
| 2007 Harley-Davidson Sportster Service Manual Comprehensive Guide with Electrical Diagnostics and Maintenance Procedures | Part Number | Model Coverage |
|---|---|---|
| 99484-07 | XL 883, XL 883C, XL 883L, XL 883R, XL 1200C, XL 1200L, XL 1200R, XL 50 | |
| 99495-07 | XL 883, XL 883C, XL 883L, XL 883R, XL 1200C, XL 1200L, XL 1200R, XL 50 |
- Design System Fill: 3.6 qt. (3.4 L) is the specified engine oil capacity for this motorcycle.
- Verified Deflection Limits: For primary chain tension, 1/4-3/8 in. (6.3-9.5 mm) is the acceptable deflection with a hot engine.
- Nominal Load Capacity: Front tire pressure for a solo rider is specified at 30 psi (207 kPa).
- Design Chain Tension: For primary chain inspection cover screw torque, 40-60 in-lbs (4.5-6.8 Nm) is the recommended setting.
- Engineered Tire Pressure: Rear tire pressure for a rider and passenger is set at 40 psi (276 kPa).
- Essential Brake Fluid: D.O.T. 4 brake fluid is required for proper operation.
Professional Workshop Service Manual & Technical Specifications
Definitive Procedure Parts Manual: Harley-Davidson Sportster XL 883, XL 883C, XL 883L, XL 883R, XL 1200C, XL 1200L, XL 1200R, XL 50 (2007) Information-Suite
| Subsystem-Focus: Engine Oil // Validation-Data: Engine Oil Specifications / Lubrication Logic // Subsystem-Focus: Brake System. | Specification | Baseline | Calibration-Standards |
|---|---|---|---|
| Engine Oil Capacity | 3.6 qt. (3.4 L) | N/A | |
| Primary Chain Tension (Hot) | 1/4-3/8 in. (6.3-9.5 mm) | N/A | |
| Front Tire Pressure (Solo) | 30 psi (207 kPa) | N/A | |
| Primary Chain Inspection Cover Screw Torque | 40-60 in-lbs (4.5-6.8 Nm) | N/A | |
| Rear Tire Pressure (Rider/Passenger) | 40 psi (276 kPa) | N/A | |
| Brake Fluid Type | D.O.T. 4 | N/A |
OEM specifications cover a wide range of systems and procedures for the 2007 Harley-Davidson Sportster.
Engine Rebuild Procedures are Documented for Overhaul and Maintenance.
Drivetrain Specifications are Addressed in Detail, Including Chain Tension and Sprockets.
Reassembly Procedures are Specified for All Major Components, Ensuring Proper Alignment.
Service Intervals are Documented for Routine Maintenance to Ensure Optimal Performance.
Component Locations are Identified for Easy Access During Repair Work.
This manual documents torque specifications for critical fasteners to ensure proper mating surface contact and prevent premature wear.
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