Harley-Davidson XL Sportster XL883, XL883C, XL883L, XL883R, XL1200C, XL1200L, XL1200N, XL1200R, XL1200V, XL1200X Motorcycle 2004-2013 - Comprehensive Service, Repair & Overhaul Manual

Complete Service & Overhaul Manual for Harley-Davidson XL Sportster (2004-2013)

Take full control of your Harley-Davidson’s maintenance with this comprehensive 600+ page service manual. Whether you own an 883cc or a 1200cc Evolution Sportster, this guide is designed for both first-time owners and professional mechanics. Unlike basic owners' manuals, this "Service, Repair & Overhaul" guide provides step-by-step instructions based on a complete teardown and rebuild of the motorcycle.

Detailed Model Coverage (2004-2013)

This manual covers all variations of the XL Sportster platform during this pivotal decade, including the transition from carbureted models (2004-2006) to Electronic Fuel Injection (EFI) systems (2007-on):

• XL883 Sportster 883 (2004-2009)
• XL883C Sportster 883 Custom (2004-2010)
• XL883L Sportster 883 Low (2005-2010)
• XL883L Sportster 883 SuperLow (2011-2013)
• XL883N Sportster 883 Iron (2009-2013)
• XL883R Sportster 883 Roadster (2004-2013)
• XL1200C Sportster 1200 Custom (2004-2013)
• XL1200L Sportster 1200 Low (2006-2011)
• XL1200N Sportster 1200 Nightster (2007-2012)
• XL1200R Sportster 1200 Roadster (2004-2008)
• XL1200V Sportster 1200 Seventy-Two (2012-2013)
• XL1200X Sportster 1200 Forty-Eight (2010-2013)

Technical Highlights & Specifications

Get access to professional-grade data that ensures your bike stays within factory tolerances:

• Engine Precision: Detailed specs for 45-degree V-twin engines (Bore/Stroke: 3.000 x 3.812 in for 883cc; 3.498 x 3.812 in for 1200cc).
• Torque Management: Complete tables for critical fasteners, including the engine sprocket nut (240-260 ft.-lb. for 2007-on) and rear axle nut (up to 105 ft.-lb. for 2008-on).
• Fluid Capacities: Exact measurements for engine oil (3.6 qt with filter), transmission oil (32 oz), and fork oil (ranging from 11.4 oz to 13.6 oz depending on model and year).
• Tire Pressure & Safety: Proper inflation charts for both Solo and Passenger riding (Front 30 psi / Rear 36-40 psi).

Critical Identification Numbers

Know your bike inside and out. The manual helps you locate and interpret essential serial numbers for parts ordering and security:

• VIN (Vehicle Identification Number): Stamped on the right side of the steering head and on a label on the front frame downtube.
• Engine Serial Number: Located on a pad at the left side of the crankcase between the cylinders.
• Carburetor Serial Number: Stamped adjacent to the accelerator pump linkage (for 2004-2006 models).

What You Get

• Step-by-Step Procedures: Hundreds of photos and illustrations guide you through everything from basic oil changes to complex transmission overhauls.
• Troubleshooting Expert: Chapters dedicated to diagnosing engine misfires, starting issues, and unusual noises.
• Advanced Electrical: Includes Diagnostic Trouble Codes (DTCs), such as P0107 (MAP sensor) or U1016 (Loss of ECM data), and how to retrieve them via your speedometer.
• Tool Guidance: Full list of specialized H-D tools (like HD-35381-A belt tension gauge) and common shop equivalents.
• Mobile Friendly: Clear headings and concise instructions for easy reading on your phone while working in the garage.

Whether you are performing a 5,000-mile service or preparing your Sportster for winter storage, this manual is the ultimate resource to keep your legend on the road.