1996-2004 Kawasaki Vulcan 800, VN 800 service manual

Product Information

Table of Contents:

1. GENERAL INFORMATION

   • Service Information
   • Vehicle Identification
   • Important Safety Information

2. FUEL SYSTEM

   • Carburetor Adjustment
   • Fuel Tank and Valve
   • Air Cleaner

3. COOLING SYSTEM

   • Coolant Replacement
   • Radiator
   • Water Pump

4. ENGINE TOP END

   • Cylinder Head
   • Valve Adjustment
   • Camshaft

5. CLUTCH

   • Clutch Operation
   • Clutch Maintenance

6. ENGINE LUBRICATION SYSTEM

   • Oil Change
   • Oil Filter Replacement

7. ENGINE REMOVAL/INSTALLATION

   • Engine Removal Procedures
   • Engine Installation Procedures

8. CRANKSHAFT/TRANSMISSION

   • Crankshaft Maintenance
   • Transmission Checks

9. WHEELS/TIRES

   • Wheel Alignment
   • Tire Replacement

10. FINAL DRIVE

    • Chain Adjustment
    • Drive Belt Inspection

11. BRAKES

    • Brake Fluid and Maintenance
    • Brake Pad Replacement

12. SUSPENSION

    • Front Suspension Adjustment
    • Rear Suspension Service

13. STEERING

    • Steering Play Adjustment
    • Steering Maintenance

14. FRAME

    • Frame Inspection
    • Paint and Finish Care

15. ELECTRICAL SYSTEM

    • Battery Maintenance
    • Lighting System
    • Ignition System

16. APPENDIX

    • Troubleshooting
    • Wiring Diagrams

17. SUPPLEMENT-2000 – 2001 MODELS

    • Specific Adjustments for 2000 – 2001 Models

18. SUPPLEMENT-2002 – 2003 MODELS

    • Specific Adjustments for 2002 – 2003 Models

19. SUPPLEMENT-2004 MODEL

    • Specific Adjustments for 2004 Model

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