1996-2002 Yamaha Golf Cart G11 A / G14 A/E / G16 A/E / G19 E / G20 A Service Manual

Diagnostic procedures and component service for Yamaha Ultima Golf Car models, including G11 A, G14 A/E, G16 A/E, G19 E, and G20 A from 1996-2002. Documents repairs for gas and electric variants. P/N LIT-19616-00-00.

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Document Details

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Document Number / Seller:
29593 / Michael King
File Size:
106.82 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Golf Cart
Last updated / verified
Mar 31, 2025

Models Covered & Key Technical Specifications

Yamaha Ultima Golf Car Service Manual: Golf Cart G11 A, G14 A/E, G16 A/E, G19 E, G20 A (LIT-19616-00-00) – 1996–2002 Integrated Documentary Digest | Edition.

  • Verified Ambient Limits: 15-30C establishes the optimal operating temperature range for all components.
  • Engineered Cycle Rate: For efficient performance, 125 kph defines the maximum expected operational speed.
  • Prescribed Size Parameters: The drive axle requires 10 mm for standard lubrication and bearing maintenance.
  • Nominal Fastening Values: The wheel nuts are torqued to 88 Nm (64 ft-lb) to ensure secure attachment.
  • Defined Charge Quantity: 0.9 L is the recommended oil fill capacity for the engine.
  • General Heat Tolerance: 40°C is the maximum ambient temperature the battery can withstand before reduced performance is noted.

Professional Workshop Service Manual & Technical Specifications

Yamaha Ultima Golf Car Service Manual: Golf Cart G11 A, G14 A/E, G16 A/E, G19 E, G20 A (LIT-19616-00-00) – 1996–2002

Repair-Classification: 1996-2002 Yamaha Golf Cart Repair Manual - G11, G14, G16, G19, G20 Gas & Electric // Reference-Category: Golf Cart / Ultima Golf Car Logic // Repair-Classification: Service Manual.

Assessment-Element Parameters Calibration-Data
Model Coverage G11 A, G14 A/E, G16 A/E, G19 E, G20 A 1996-2002
Manual Type Service Manual Documentation
Part Number LIT-19616-00-00 Reference Data
Vehicle Type Golf Cart Power Sports

Following OEM groupings, the manual includes detailed sections on "General Information", "Periodic Inspection and Adjustment", "Chassis", "Power Train", "Engine Overhaul", "Carburetion", "Electrical", "Troubleshooting", and "Specifications". Analytical data covers basic maintenance, component diagnostics, and repair procedures. It covers both gas and electric models for the specified year range. This manual also documents torque specifications for the drive axle to ensure proper clamp load consistency.

FAQ

What does the **exact** assembly sequence for the drive belt entail? keyboard_arrow_down

31 mm (1.22 in) is the new drive belt width, with a wear limit of 27 mm (1.06 in). Refer to Chapter 4 for detailed installation instructions.

Reference the **specific** service interval parameters for the primary sheave. keyboard_arrow_down

Lubrication of the primary sheave requires Molybdenum disulfide grease, applied in three shots (manual grease gun) or three seconds (automatic grease gun) as per the 1996-2002 service manual.

What are the **designated** system architecture for charging the batteries? keyboard_arrow_down

12.4 Volts is the stabilized open circuit voltage for a new battery. Refer to page 89 of the manual for detailed battery testing and charging procedures.

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Reviews (4)

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I received my download link almost instantly after purchase. Customer support was very responsive when I had a question. Highly recommend!
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Rated 4 out of 5 stars
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This manual has been a lifesaver for maintaining my Yamaha golf cart. The troubleshooting section is particularly helpful!
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Rated 4 out of 5 stars