1989-1993 E-Z-GO Golf Cars GX-444F, GX-444J, GXI-300/800, GXT-300/800 Service Manual
Technician-level documentation for E-Z-GO Golf Cars (1989-1993), covering operation, maintenance, and repair procedures. Publication 24750-G1.
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Sample pages from the 1989-1993 E-Z-GO Golf Cars GX-444F, GX-444J, GXI-300/800, GXT-300/800 Service Manual manual
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Models Covered & Key Technical Specifications
Definitive Field Diagnostic Manual: E-Z-GO Golf Cars (1989-1993) (24750-G1) - Comprehensive Operation, Maintenance and Service Manual Procedure-Database Golf Cars (1989-1993) | Freedom / Spirit / Trucks / Personnel Carriers Dossier.
- Established Gap Specs: 0.016 to 0.025 inches defines the acceptable plug gap tolerance.
- Reference Assembly Gap: For proper fitment, 0.0015 to 0.0078 inches represents the minimum bearing clearance Standards.
- Essential Amperage Specs: 12 VDC is the standard operating voltage for the electrical system Protocol.
- Baseline Feed Speed: The engine reaches 4000 RPM at maximum throttle performance Bounds.
- Integral DPI Rating: 244 cc denotes the total displacement of the 2-cycle engine Logic.
- Specific Displacement Data: 2.8350 to 2.8357 inches measures the bore diameter Bounds.
Professional Workshop Service Manual & Technical Specifications
Definitive Field Diagnostic Manual: E-Z-GO Golf Cars (1989-1993) (24750-G1) - Comprehensive Operation, Maintenance and Service Manual Procedure-Database
Serial-Range: 1989-1993 // Maintenance-Category: General, Safety, Wheels & Tires, Steering, Suspension, Speed Control, Brakes, Engine, Fuel System, Power Transmission, Electrical, Rear Axle, Wiring, Body & Trim, Paint, Troubleshooting // Service-Level: Professional.
Document Overview
| Identifier | Value | Framework |
|---|---|---|
| Publication | 24750-G1 | Service Manual |
| Models Covered | GX-444F, GX-444J, GXI-300/800, GXT-300/800 | Golf Cars |
| Language | English | Manual Details |
| Page Count | 223 | Document Length |
Following OEM groupings, the manual includes sections on General Operation, Safety Procedures, Wheels and Tires, Steering, Suspension (pre-1990 and 1990+), Speed Control and Oil Pump, Brakes (1989 and 1990+), Engine and Controls, Fuel System, Power Transmission, Electrical Systems (1989/Early 1990 and Late 1990), Rear Axle, Horn and Accessory Wiring, Body and Trim, Paint Instructions, and Troubleshooting.
Procedures
This manual details various service procedures, including detailed instructions for engine repair and overhaul, clutch removal and installation, and brake system adjustments. It covers the disassembly and reassembly of key components to ensure proper vehicle function and longevity.
Systems
The document thoroughly outlines the electrical system, detailing wiring diagrams and diagnostic procedures for both early and late production models. It also comprehensively covers the fuel system, including carburetor operation, float adjustments, and fuel pump service.
Specifications
Technical specifications are provided for various systems, such as engine bore and stroke, piston ring gap, and electrical component resistance values. Torque specifications are documented for critical fasteners to ensure proper assembly and safety.
Torque specifications are documented for critical fasteners in the rear axle assembly to ensure proper pivot-point integrity.
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