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2001-2006 E-Z-GO Golf Cart Fleet Freedom technican´s repair and service manual Preview image 1
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2001-2006 E-Z-GO Golf Cart Fleet Freedom technican´s repair and service manual

Models covered in this manual:

  • Freedom
  • PDS Freedom
  • Fleet
  • PDS Fleet
  • Shuttle 2+2

Serial Number: From 2723201 to 2744690

Model or production year(s): 2001, 2002, 2003, 2004, 2005, 2006

File specifications

File size: 31.06 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.64 Minutes
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Product Information

Table of Contents

Safety

Safety Precautions

Personal Safety Equipment

Vehicle Safety Features


Notes

Important Notes

Service Notes


Safety Information

Vehicle Safety Information

Maintenance Safety Information


GENERAL INFORMATION & ROUTINE MAINTENANCE

Introduction

Routine Maintenance Schedule

Lubrication Points

Battery Maintenance


SAFETY

Safety Precautions

Vehicle Modifications and Safety


BODY

Body Components

Body Panel Removal and Installation

Seat Removal and Installation

Canopy and Windshield Maintenance


WHEELS AND TIRES

Tire Specifications

Tire Removal and Installation

Wheel Alignment

Tire Pressure


ELECTRONIC SPEED CONTROL (Non-PDS)

Speed Control System Overview

Troubleshooting Speed Control Issues

Replacing Speed Control Components


ELECTRONIC SPEED CONTROL (PDS)

PDS System Overview

Diagnostics and Troubleshooting

Replacing PDS Components


FRONT SUSPENSION AND AXLE MOUNTED STEERING

Suspension System Overview

Steering Components and Maintenance

Front Axle Maintenance


FRONT SUSPENSION AND FRAME MOUNTED STEERING

Steering System Overview

Frame Mounted Steering Components

Steering Adjustment and Maintenance


MOTOR

Electric Motor Specifications

Motor Maintenance

Motor Removal and Installation


BATTERIES AND CHARGING

Battery Specifications

Battery Charging Procedures

Troubleshooting Charging Issues

Battery Replacement


BATTERY CHARGER

Charger Specifications

Charger Troubleshooting

Charger Maintenance


BRAKES

Brake System Overview

Brake Adjustment

Brake Component Replacement


DIRECTION SELECTOR

Direction Selector Mechanism

Troubleshooting Selector Issues

Replacing Selector Components


ELECTRICAL WIRING

Wiring Diagrams

Electrical Component Locations

Troubleshooting Electrical Issues


REAR SUSPENSION

Rear Suspension Overview

Shock Absorber Maintenance

Rear Suspension Adjustment


REAR AXLE

Axle Specifications

Axle Maintenance

Axle Removal and Installation


WEATHER PROTECTION

Weather Protection Accessories

Canopy Maintenance

Weather Seal Replacement


PAINT

Paint Specifications

Touch-Up Procedures

Body Panel Painting


TROUBLESHOOTING

General Troubleshooting Procedures

Common Problems and Solutions

Diagnostic Tools and Equipment


LIGHTNING PROTECTION AND GROUNDING

System Overview

Grounding Procedures

Lightning Protection Measures


GENERAL SPECIFICATIONS

Vehicle Specifications

Component Specifications

Maintenance Specifications


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