2001-Up E-Z-GO PDS Golf Car Technician's Repair and Service Manual

Field service reference for electric PDS golf cars with Precision Drive System™; covers 2001 and later models, offering comprehensive diagnostics and repair procedures. Publication 28646-G01.

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Document Details

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Document Number / Seller:
28859 / Margaret Hicks
File Size:
31.06 MB
File Type:
PDF
Language:
English
Pages:
228
Printable:
Yes
Category:
Golf Cart
Last updated / verified
Jan 6, 2026

Models Covered & Key Technical Specifications

E-Z-GO PDS Golf Car Service Manual: Detailed Workshop Manual for E-Z-GO PDS Golf Car (2001-Up) – 228-Page Technical File | Shop Standards Engineering-Archive

Golf Cart Fleet Manual: E-Z-GO PDS / Fleet Model Kit.

  • Prescribed Electrical Specs: For optimal operation, 36V DC defines the primary power source.
  • Documented Amperage Specs: 15 Amp AC receptacle is required for battery charging.
  • Core Heat Dissipation: 30 lbs. handles the maximum weight capacity of the vehicle.
  • Rated Footprint Data: 800 lbs. indicates the standard load capacity for the vehicle.
  • Technical Dimensional Tolerance: The maximum speed reaches 13 mph +/- 0.5, establishing the operational limit.
  • Advanced Dimensional Tolerance: For environmental operation, 15-30C defines the acceptable temperature range.

Professional Workshop Service Manual & Technical Specifications

E-Z-GO PDS Golf Car Service Manual: Detailed Workshop Manual for E-Z-GO PDS Golf Car (2001-Up) – 228-Page Technical File | Shop Standards Engineering-Archive

Engine-Type: Electric PDS // Series-Validation: Precision Drive System™ Logic // Model-Specs: 2001-Up Fleet Golf Car

Assessment-Element System-Path Calibration-Standards
Safety Information General Routine Maintenance
Electrical Systems Electronic Speed Control (PDS) Troubleshooting Diagrams
Drivetrain Components Motor Battery Connections
Chassis & Body Body Weather Protection
Suspension & Steering Front Suspension Rear Axle

Repair data is categorized into specific systems, ensuring a logical approach to maintenance and repair. This manual provides an overview of procedures, components, and specifications necessary for servicing the E-Z-GO PDS Golf Car.

Systems are detailed within dedicated sections, covering everything from general information and routine maintenance to electrical systems, motor, and suspension. Each section is designed to provide clear guidance.

Specifications are included throughout the document, referencing critical data points for proper operation and repair. This includes, but is not limited to, voltage, amperage, and load capacities.

Methodically demanding, this document includes coverage of diagnostic procedures for the electronic speed control system and detailed troubleshooting guides.

This manual details torque specifications for various components to ensure proper component alignment retention.

FAQ

What is the **required** fluid capacity for the transaxle? keyboard_arrow_down

10W-30 (40 oz) is the specified transaxle fluid capacity for the E-Z-GO PDS Golf Car.

Calculate the **specified** component identification for the battery charger maintenance kit. keyboard_arrow_down

P/N 25587-G01 is the specified component identification for the Battery Maintenance Kit.

What values **essential** for adjustment procedures are documented? keyboard_arrow_down

Torque specifications ranging from 12-15 in. lbs. for controller mounting bolts and 14 ft. lbs. for terminal nuts are essential for correct assembly procedures.

Assess the **correct** pressure specifications for the tires. keyboard_arrow_down

18-22 PSI is the correct pressure specification for the tires on the E-Z-GO PDS Golf Car.

What components **documented** in the assembly sequence? keyboard_arrow_down

On pages 193-228, the manual documents the replacement of various components including the motor, controller, and solenoids, providing detailed steps for their assembly sequence.

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Reviews (3)

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Rated 5 out of 5 stars
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I was impressed with how thorough this manual is. The download process was smooth, and the support team was very responsive to my queries!
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This manual has been a lifesaver for my golf cart maintenance. The troubleshooting sections are clear and easy to follow!